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Ram Blowout Preventers

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Presentation on theme: "Ram Blowout Preventers"— Presentation transcript:

1 Ram Blowout Preventers
Compact 18 3/4 - 15,000

2 Compact Ram BOP Models and Sizes Ram Assemblies Features and Benefits
Performance Maintenance 11/13/2018

3 Compact Ram BOP Sizes 18 3/4 - 5,000 18 3/4 - 10,000 18 3/4 - 15,000
11/13/2018

4 18 3/4 - 15,000 Ram BOP Body configurations Side outlets
Single Standard double Extended double Studded x flanged Side outlets Studded Flanged 3 1/16 or 4 1/16 Operator options 15 1/2” standard 19” optional shear 22” optional shear MPL standard 11/13/2018

5 Ram Assembly Types Fixed Bore Rams Variable Rams Blind / Shear Rams
Tubing Rams Drill Pipe Rams Casing Rams Variable Rams 3 1/ /2 4 1/2 - 7 Blind / Shear Rams Casing Shear Rams Dual Offset Hanging Rams Orientation Rams 11/13/2018

6 Compact Features / Benefits
Next generation design Lighter weight Shorter height Field Maintainable Interchangeable rams Patented bonnet seal Low torque bonnet bolts Replaceable manifold hinge assembly 11/13/2018

7 Compact 18 3/4 - 15,000 11/13/2018

8 Body Features / Benefits
Inconel ring grooves End connections Studded x flanged BX-164 standard CX-18 optional Side outlets Flanged or studded BX-154 (3 1/16) BX-155 (4 1/16) 11/13/2018

9 Body Features / Benefits
Replaceable upper seal seat Replaceable ram cavity wear plate Bonnets hinge from either side Corrosion protection Inconel ring grooves Inconel inlay in bonnet sealing area 11/13/2018

10 Ram Cavity Upper Seal Seat
Field proven since 1979 Field replaceable wear surface Epoxy phoenlic corrosion coating Retained by snap ring & 16 set screws Stainless steel snap ring and set screws High temperature seal and backup ring 11/13/2018

11 Ram Cavity Wear Plate Field replaceable
Compensates for ram cavity wear Retained by two interlocking pins and four set screws Stainless steel pins and set screws 11/13/2018

12 Bonnet Features / Benefits
Patented bonnet seal Low torque bonnet bolts Corrosion protection Inconel inlay in bonnet seal area Inconel inlay in piston rod bore seal area 11/13/2018

13 Compact Operators Piston sizes available
Standard 15 1/2” Optional shear 19” Large shear 22” Reliable multiple position lock (MPL) Optional patented ram position indicator 11/13/2018

14 Bonnet Corrosion Protection
11/13/2018

15 Bonnet Seal Carrier Ring
11/13/2018

16 Bonnet Seal Carrier Ring
Patented design Initially designed for 11” - 20,000 BOP Pressure energized High reliability Low torque bonnet bolts High temperature 11/13/2018

17 Ram Position Indicators
Compact MPL Operator Ram Position Indicators Reliable MPL 11/13/2018

18 Multiple Position Lock
Bearing Field proven design since 1980 Interchangeable parts on 11” and larger BOP No extra functions required Automatic locking every closure Automatically unlocks on opening rams 11/13/2018

19 Hydraulic Fluid Hinge Pressure balanced symmetrical seal sub
17-4 SS seal sub Electroless nickel coating of fluid hinge bore Epoxy phenolic coating on manifold sealing surfaces Adjust bonnet elevation with hinge pins 11/13/2018

20 Fluid Hinge Seal Sub New design Original design 3 piece design
Stainless steel Symmetrical Pressure balanced Original design 2 piece design Epoxy phenolic coated 11/13/2018

21 MPL Operator Maintenance
Good maintenance results in: Rams open or close reliably Minimum backlash Periodically run MPL bearing check Replace bearings annually Check MPL nut for excessive wear during major overhaul Maintain clean operator fluid 11/13/2018

22 BOP Assembly Heights Single BOP Standard Dual Extended Dual
Flanged x studded in mm Standard Dual Flanged x studded in mm Extended Dual Flanged x studded in mm 11/13/2018

23 BOP Assembly Weights Single BOP Standard Dual BOP Extended Dual BOP
22” operator 29,000 lb 13,200 kg Standard Dual BOP 15 1/2” /2” 50,000 lb 22,700 kg 15 1/2” + 19” 50,700 lb 23,000 kg 15 1/2” + 22” 51,100 lb 23,200 kg 22” + 22” 52,200 lb 23,700 kg Extended Dual BOP 15 1/2” + 22” 53,500 lb 24,300 kg 11/13/2018

24 BOP Component Weights Bonnet Assemblies Bonnets
15 1/2 Operator 5500 lb 2500 kg 19” Operator 5850 lb 2650 kg 22” Operator 6050 lb 2740 kg Bonnets 15 1/2 & 19” 2780 lb 1260 kg 22” 2840 lb 1290 kg 11/13/2018

25 BOP Component Weights Body Ram Assemblies Single 15,000 lb 6,800 kg
Standard Dual 26,700 lb 12,100 kg Extended Dual 29,100 lb 13,200 kg Ram Assemblies 5” Pipe 840 lb 380 kg 3 1/ /2 HVR 800 lb 360 kg Blind / Shear Rams 750 lb 340 kg Casing Shear Rams 850 lb 380 kg 11/13/2018

26 Operator Volumes 11/13/2018

27 Operator Ratios 11/13/2018

28 Bolting Data 11/13/2018

29 Fixed Bore Rams NACE compliant Replaceable MP35N hanging insert
Packer retained by bolts from back of ram 11/13/2018

30 Fixed Bore Rams Drill Pipe Rams 3116832-01 3 1/2 3116832-02 4
/2 /2 /2 /8 11/13/2018

31 Fixed Bore Rams Tubing Rams Casing Rams 3116837-01 Blind
/16 /8 /8 Casing Rams /8 /8 /8 /4 /4 /8 11/13/2018

32 Ram Temperature Ratings
BOP Metal -20° to 250° F Drill Pipe Rams 30° to 250° F Tubing / Casing Rams Variable Rams 30° to 180° F Blind / Shear Rams 11/13/2018

33 Variable Bore Rams NACE compliant Replaceable MP35N hanging inserts
Patented interlocking packer inserts 15,000 psi rating on all pipe sizes / /2 /2 - 7 development 5 1/ /8 11/13/2018

34 Blind / Shear Rams Field proven design High capacity design
1989 Treasure Saga Excellent fatigue life High capacity design Shear 9 5/8 casing Stellite sealing surface Designed for 15 1/2” 19” and 22” operators PN 11/13/2018

35 Casing Shear Rams 13 3/8” 72.0 lb/ft L-80 1890 psi
11 3/4” 65.0 lb/ft Q psi 8 5/8” 49.0 lb/ft L psi 6 5/8” 27.7 lb/ft S psi 5” 19.5 lb/ft S psi PN ; Non-sealing & fits any BOP cavity 11/13/2018

36 Dual Offset Hanging Rams
Dual 3 1/2 string 5000 psi rated 100,000 lb per string PN Orientation Rams PN 11/13/2018

37 API Performance Tests BOP Testing Ram Testing Sealing Characteristics
Fatigue Life Tests Stripping Life Hangoff Tests Shear Tests Ram Locking Device Ram Access Test Ram Testing Sealing Characteristics Fatigue Life Tests Stripping Life Hangoff Tests Shear Tests Ram Locking Device Ram Access Test Temperature Verification Tests 11/13/2018

38 Closing Ratio, Pipe Rams
11/13/2018

39 Pressure on Pipe 11/13/2018

40 Closing Ratio, 3 1/ /2 11/13/2018

41 Closing Ratio, Shear Rams
11/13/2018

42 Opening Ratio 11/13/2018

43 Opening Ratio, Shear Rams
11/13/2018

44 Ram Fatigue Life Pipe Rams Blind / Shear Rams 3 1/2 - 5 1/2 Variables
> 78 wellbore pressure cycles (546 closures) Blind / Shear Rams 104 wellbore pressure cycles (728 closures) 3 1/ /2 Variables 3 1/2 inch pipe wellbore pressure cycles (546 closures) 5 1/2 inch pipe wellbore pressure cycles (546 closures) 11/13/2018

45 Ram Hangoff Capacity 11/13/2018

46 Ram BOP Testing Standard Performance Testing Maintenance Testing
BOP Operating Test (Function Test) Hydraulic System Pressure Test Wellbore Test Maintenance Testing MPL Bearing Check MPL Lock Procedure 11/13/2018

47 BOP Operating Test Purpose - verify proper functioning of system valves / functions Performed prior to running stack Performed periodically per regulations Use normal operating pressures 11/13/2018

48 Hydraulic System Pressure Test
Purpose - verify proper functioning of system valves / functions / seals Function closed and hold 3000 psi Check for leaks Function open and hold 3000 psi Vent pressure 11/13/2018

49 Wellbore Test Purpose - verify proper functioning and sealing of ram packers Close rams with normal operator pressure Vent closing pressure Low pressure wellbore test High pressure wellbore test Reduce wellbore pressure to zero Open rams 11/13/2018

50 MPL Bearing Check Purpose - verify proper overhauling of MPL clutch assembly Apply 200 psi closing pressure Check for complete closure of rams Apply 200 psi opening pressure Check for complete opening of rams 11/13/2018

51 MPL Lock Procedure Purpose - torque overhauling screw to BOP piston (factory procedure) Close rams with normal operator pressure Vent closing pressure Engage MPL lockout screws Apply specified opening pressure and hold Apply closing pressure Disengage MPL lockout screws Open rams 11/13/2018

52 Factory Acceptance Test
BOP Testing Acoustic emission monitored Hydrostatic body tested at 22,500 psi Hydrostatic operator tested at 4500 psi Wellbore tested at 300 psi and 15,000 psi Wellbore tested using operator locks Ram Testing Wellbore tested at 300 psi and 15,000 psi Shear 5-inch 19.5 lb/ft G-105 pipe Variables wellbore tested on min and max pipe sizes 11/13/2018

53 Rubber Goods Storage Store in original sealed bag Store in cool place
Store away from ultraviolet light Identification - 83 NBR mmyy XXXX BD Durometer, Rubber, Date, S/N, Temperature Typically good for 4 years if properly stored 11/13/2018

54 18 3/4 - 15,000 BOP Stacks Santa Fe Rig 140
Transocean Discoverer Seven Seas Transocean Marianas Santa Fe Rig 135 Sedco 707 Noble Roger Eason BPSD Shelf V Smedvig West Future II Transocean Discoverer Enterprise Smedvig West Navion I Santa Fe Rig 140 Discoverer Spirit Discoverer Deep Seas 11/13/2018

55 Transocean Marianas 11/13/2018


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