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BMT Aerospace Company Presentation

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Presentation on theme: "BMT Aerospace Company Presentation"— Presentation transcript:

1 BMT Aerospace Company Presentation
= Airborne Excellence =

2 Group Structure BMT Group Gears Division Glass Division
BMT Aerospace Int’l BE BMT Group Privately owned Revenue $ 600 Million Employment 5350 FTE World wide presence BMT Aerospace RO Shareholder BMT Eurair Gears Division Glass Division Aerospace Industrial Revenue $ 100 Million Employment 560 FTE BMT Aerospace US BMT Additive NV

3 Group Structure BMT GROUP STRUCTURE Subdivision CNUD-EFCO
GLASS ENGINEERING CNUD-EFCO International N.V. Belgium Subdivision OMCO GLASS MOULDS OMCO International N.V. Belgium (Aalter & Hamme) Subdivision BMT AEROSPACE BMT Aerospace International N.V. Belgium Subdivision IG WATTEEUW IG Watteeuw International N.V. Belgium CNUD-EFCO Romania S.R.L. Romania CNUD-EFCO Trading (Beijing) Co., Ltd. P.R. China OMCO GMA Austria GmbH Austria OMCO Croatia d.o.o. Croatia OMCO Romania S.R.L. Romania OMCO Feniks Slovenija d.o.o. Slovenija OMCO Istanbul KSvTAS Turkey OMCO UK Ltd. UK OMCO USA LLC USA BMT Eurair N.V. Belgium BMT Aerospace Romania S.R.L. Romania BMT Aerospace USA Inc. USA Belairbus N.V. BMT Additive N.V. IG Watteeuw USA LLC USA IG Watteeuw CR sro Czech Republic IG Watteeuw (Suzhou) Co. Ltd. P.R. China IG Watteeuw Romania S.R.L. Romania VCST Industrial Products BVBA Belgium Involute Technologies Private Ltd. India VCST Reichembach GmbH Germany VCST de Mexico S.de R.L. Mexico VCST Automative Production Alba S.R.L. VCST Automative Components Changzhou Co. Ltd. China

4 BMT AEROSPACE – GROUP June, 2018 BMT Aerospace GROUP CEO Luk Roels
LEGAL COUNSEL Elisah Van Geluwe MANAGEMENT ASSISTANT Stefanie Geerts Director of Engineering Vijay Amirtharaj CFO Roel Heremans HR Director Thierry De Grieze COO Johan Stalpaert CCO Steven Luys Director of Supply Chain & sourcing Antony Depoorter QUALITY & PROCESS EXCELLENCE Bart Vercaempst PLANT BELGIUM General Manager Koen Devolder PLANT USA General Manager Mike Wilson PLANT ROMANIA General Manager Andrea Leonardi PLANT BMT Additive Business Unit Manager a.i. Karl Hautekiet

5 Production Activities
BMT Aerospace Portfolio Commercial Aircraft Business Jets Regional Aircraft Military Aircraft Unmanned Aircraft Rotorcraft Slat Leading Edge Actuation Devices Flap Trailing Edge Actuation Devices Accessory & Power Gearing Fuel/Lubrication Pumps Auxiliary Power Units Actuation Systems Helicopter Drives Turbine Engines Starters Markets Product Lines Products Production Activities Heat Treatments Precision Machining Surface Enhancements Galvanic Processes Non-Destructive testing Destructive Testing Lab Inspection Additive Manufacturing Helical Gears Shafts & Couplings Slat Racks & Pinions Splined Components Complete Gearboxes Lever Bearing Assembly Bevel, Ring & Spur Gears Gearbox Housings and Prismatic Parts

6 BELGIUM Products and Markets
Market leader in rack and pinion for slat actuation Proven partner in complex actuation assy’s

7 USA Products and Markets
Bevel Gears BMT manufactures main input module and tail rotor bevel gears for military and commercial helicopters

8 USA Products and Markets
Bevel Gears BMT is recognized worldwide for bevel gear technology and has produced bevel master gears on the following new engine programs Geared Turbo Fan Engine “Pure Power PW1000” GE 38-1B Engine GE LEAP Engine Honda Jet

9 Representative AGB photo
USA Products and Markets Auxiliary Gearbox Housings BMT manufactures complex auxiliary gearbox housings Testing: pressure, flow, and borescope Delivery: fully tested and ready for gearbox assembly 1,900 features B-1B Bomber Representative AGB photo

10 Representative IGB Module (PTO)
USA Products and Markets Gearbox Subassemblies BMT manufactures and assembles power take off boxes (PTO) Representative IGB Module (PTO) BMT currently provides the PTO assembly for a variety of OEM aircraft engine customers Activities include: • Develop and source new bearings & castings • Manufacture the PTO housing and bevel gears • Assembly the PTO gearbox and perform bevel pattern verification • Perform flow testing, pressure testing & load testing Business Jet PTO assembly BMT currently assembles the IGB Module for the Leap program from BMT produced Bevel Gears and PTO housings

11 USA Products and Markets
Gearbox Assemblies PTO Assemblies BMT manufactures, assembles and flow tests PTO to customer requirements Honda Jet PTO F110 PTO T700 PTO

12 USA Products and Markets
Gearbox Assemblies LEAP IGB Gearboxes BMT has assembled the certification IGB’s for both LEAPB and LEAP1C engines Gearboxes are backlash tested, pattern tested, pressure and flow tested at BMT

13 USA Products and Markets
Gearbox Assemblies BMT manufactures complete dynamic tested GMAD gearboxes Testing: dynamically tested at BMT Delivery: ready for assembly to the engine Dynamic Test Stand SAAB 2000 C-130 / C-27J

14 USA Products and Markets
Gearbox Assemblies GMAD gearboxes

15 USA Products and Markets
Gearbox Testing 400HP test stand with full operational test of load, vibration, and temperature profiles throughout the test.

16 ROMANIA Products and Markets
BMT Aerospace Romania was established in 2001 as a sub-supplier to the US and BE entities Starting in 2008, Romania began delivering gears and subassemblies directly to Liebherr Aerospace Germany and Cesa Spain for Airbus commercial and military aircraft (A320 family, A330, A350, and A400M) BMT Aerospace Romania received a Gold Supplier performance award by Liebherr in 2014 ITAR/EAR export licenses are obtained as required

17 BMT Additive Titanium 3D Printing tooling & structural components

18 BMT Additive – 3D Printing – Markets served
AEROSPACE AUTOMOTIVE RACING INDUSTRY MARINE

19 BMT Additive – 3D Printing and (Co-)design
Original Design 3D Printed Ti Redesign Aluminum 9 components  assembly Machined Weight: 600g Titanium, 3D printed 1 component  no assembly No machining except tapping Weight: 300g, yet increased stiffness

20 BMT Additive – 3D Printing
Quality Control Powder traceability Process parameter recording Layer-per-layer inspection Coupons for each batch 100% parts inspection

21 Automated Turning (Robotized)
Capabilities and Installations Fully Integrated Company Automated Turning (Robotized) CNC Hobbing Copper Plating/ Stripping

22 Capabilities and Installations
Gas Carburizing Chamber Furnace LP Vacuum Heat Treatment Carburizing Nitriding Hardening Automated Deburring

23 Capabilities and Installations
Hard Turning OD/ID CNC Grinding CNC Gear Grinder

24 Capabilities and Installations
CNC Gear Checker CMM Shotpeening

25 Capabilities and Installations
FMS NDT Nital Etch NDT MPI

26 3D Printing based on EBM Technology
Capabilities and Installations 3D Printing based on EBM Technology

27 ROMANIA New Plant

28 Project & Supply Chain Management
Design for Manufacturability: By using our day to day practical experience, we revise together with our customer the design. By making minor changes we make it better fit your suppliers’ manufacturing capabilities. Project&Program Management: GRAMS/GRESS compliant Dynamic Scheduling Software Visual dashboards and war room approach Supply Chain Management: Competitive supplier base Supplier monitoring Accurate traceability system Customer service monitoring (OTIF, ...) Assembly: Full configuration management integrated in ERP system Flexible assembly space Bearing installation, bushing, rivetting, …

29 Some references


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