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How does a cryogenic system cope with e-cloud induced heat load

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1 How does a cryogenic system cope with e-cloud induced heat load
How does a cryogenic system cope with e-cloud induced heat load? …and what can we learn from heat load measurements ? Benjamin Bradu CERN Technology Dpt. Cryogenic Group Operation Section 4th June Isola d’Elba

2 Contents Introduction LHC Cryogenics LHC cryogenic beam screens
E-cloud heat load measurements How to cope with e-cloud transients ? Conclusion B. Bradu. How does a cryogenic system cope with e-cloud induced heat load? 2

3 Introduction The e-cloud and the cryogenics… Is the same fable than… The hare and the turtle & B. Bradu. How does a cryogenic system cope with e-cloud induced heat load?

4 LHC cryogenics 8 cryoplants for 8 sectors (3.3 km each)
8 refrigerators at 4.5 K (4 old + 4 new) Produce supercritical helium at 3 bar and 4.5 K 8 refrigeration units at 1.8 K Pump superfluid helium at 16 mbar to reach 1.8 K The 2 main cryogenic characteristics It is slow and… It does not like the fast events… A + B B. Bradu. How does a cryogenic system cope with e-cloud induced heat load?

5 LHC cryogenics LHC cold mass: M = 37 000 000 kg !
Why is it slow ? Transient time is proportional to M, Cp, dT, m, S, L M is the mass of what you want to cooldown (Metal and fluids). Heat capacity Cp depends on temperature (faster when cold) Above 80 K: dT is limited above 80 K by mechanical constraints (just for cooldown/warmup) Below 80 K: dT is limited by liquid temperature (helium = bar) The massflow m is mainly limited by rotating machines and pipe diameters S is the surface of exchange limited by the space we have. L is the length between cryoplants and equipment to cooldown: time delay. LHC cold mass: M = kg ! LHC helium mass: M = kg ! LHC is in a confined area: limited space LHC is long: Cryolines = 3.5 km / sector Time of flight for Helium 5 K = 8 hours Time of flight for Helium 3 K = 20 min Time of flight for Helium 20 K = 1 hour (e-cloud heat loads return) Conclusion: it is very slow and delayed ! NB: Cp of He II ~ 4000 J/kg-K B. Bradu. How does a cryogenic system cope with e-cloud induced heat load?

6 LHC cryogenics Fortunately, most of heat loads are static
Cryo must provide cryogenic conditions for many equipment Superconducting magnets at 1.9 K +/ K Stand Alone magnets filled with Liquid helium at 4.5 K RF cavities filled with Liquid Helium at 1.35 bar +/- 20mbar Distribution Feed Boxes levels filled with liquid helium at 4.5 K Current leads cold ends at 50 K +/- 4 K Current leads warm ends < 320 K Inner triplet thermal shield +/- 2 K (!) Beam screens outlet temperatures (e-cloud) < 30 K Fortunately, most of heat loads are static About 70% of total heat load Unfortunately there are dynamics heat loads… … and some of them are “fast” for cryo B. Bradu. How does a cryogenic system cope with e-cloud induced heat load?

7 LHC cryogenics dynamic heat loads
(main ones) All power are expressed as equivalent 4.5 K 1 1.8 K ~ K 1 4.5 K-20 K ~ K 1.8 K dynamic heat loads* Resistive heating due to magnet splices: 0.75 kW /sector Rise in 20 min with magnet ramping Beam induced heat load: 1.2 kW/sector Instantaneous with beams and collisions Eddy current during magnet ramping: 2.5 kW/sector 20 min transient during the magnet ramping only (disappears once stable) 4.5 K - 20 K dynamic heat loads* Beam induced effects on beam screens: 2.6 kW/sector Synchrotron radiation: 0.5 kW/sector Image current: 0.6 kW/sector E-cloud: 1.5 kW/sector Instantaneous with the beam *as defined in LHC design report (2004) for nominal operation in S12 B. Bradu. How does a cryogenic system cope with e-cloud induced heat load?

8 LHC cryogenic Beam Screens
LHC Beam Screens Ensure a good beam vacuum Limit heat loads on the 1.9 K cold mass Independent He cooling loop per half-cell (53 meters length in arc) 485 BS cooling loops over the 27 km of the LHC Cooled by conduction with supercritical helium inlet at 3 bar and 4.6 K Helium outlet at 1.3 bar and ~20 K 4 parallel cooling pipes of 3.7 mm each B. Bradu. How does a cryogenic system cope with e-cloud induced heat load?

9 E-Cloud heat load measurement
Total heat load on beam screens (QBS) can be measured in each cryogenic loop. In theory: QBS = Qsr + Qic + Qec Qsr = Synchrotron radiations Qic = Image current Qsr & Qic nominal values and scaling laws validated at 50 ns bunch spacing (no e-cloud) Qec = QBS - Qsr - Qic nb = bunch number Nb = protons per bunch E = energy σ = bunch length mean B. Bradu. How does a cryogenic system cope with e-cloud induced heat load?

10 Beam Screen heat load measurement
PT961 3 bar TT961 5 K Not reliable TT84x 6 K BEAM TT94x 20 K PT991 1.2 bar QRL Line D 1.25 bar m QRL Line C Line C’ EH84x -Qcm CV94x Support Posts (53m) Beam Screens (53 meters) +Qs +EH +QBS Cold Mass Simple energy balance on the beam screen circuit QBS = m*(h961 – h94x) – Qs – EH (+Qcm) m = massflow = f (CV94x, PT961,PT991,TT947) h961 = enthalpy of line C = f(PT961,TT961) h94x = enthalpy of BS outlet = f(PT961,TT94x) Qs = constant static heat load EH = electrical heater Qcm = heat transfer to cold mass (~ 1 20 K) Each cooling loop is then calibrated with the electrical heater We manage to reach about 5% of relative error VALID ONLY FOR STEADY-STATE !!! (~20 min) B. Bradu. Beam Screen heat loads

11 Quite homogeneous around the machine (~ 8 W)
50 ns P1 485 beam screen heat load measurements Fill #5980 22nd July 2017 nb = ns E = 6.5 TeV I = 1.4*1014 / beam P2 P8 P7 P3 No e-cloud Quite homogeneous around the machine (~ 8 W) P4 P6 P5

12 Very variable between 50 W and 200 W
25 ns P1 485 beam screen heat load measurements Fill #6675 12th May 2018 nb = ns E = 6.5 TeV I = 3*1014 / beam P8 P2 P3 P7 Very variable between 50 W and 200 W still not understood… e-cloud or not e-cloud ? That is the question… P4 P6 P5

13 How to cope with e-cloud transients ?
Large heat loads Fast transients Very variable along the ring (but reproducible!) Cryogenics Slow Two main ideas as in the La Fontaine tales: Be prepared Start on time “Going slow was how she made haste” « Elle se hâte avec lenteur» B. Bradu. How does a cryogenic system cope with e-cloud induced heat load?

14 Be prepared: Pre-loading
NO BEAM BEAM 4.5 K Refrigerator ~1.5 kW of electrical 4.5 K 4.5 K Refrigerator No electrical heater ~ 60 BS loops over 3 km ~ 60 BS loops over 3 km ~ 50 W of electrical heating at 5 K-20 K per loop  ~ K in total Beam induced heat loads  Between 1.5 kW and K depending on sectors No electrical heater at the peak  This transition must be done synchronously with the beam induced heat loads (see next slide) B. Bradu. How does a cryogenic system cope with e-cloud induced heat load?

15 Start on time: Feed-Forward control
Feedback CV 94 x TT 84 Line C’ Beam Screens ( L = 53 meters ) PID KFF 1 . 18 in arc + uFF Qdbs Qsr Qic Qec PLC Line C 3 bar 4 5 K D 2 20 SP / 6 no beam beam S P 22 - BEAM EH Beam parameters Energy , intensities bunch numbers bunch length mean B. Bradu. Individual Feed-Forward control for LHC beam screens

16 Beam Screen heat load estimation
(1) Synchrotron radiations (2) Image current (3) e-cloud + Others SR (1) and IC (2) comes from LHC DR and are OK with measurements EC (3): Variable along the LHC ring Allow to model EC + unknown other phenomena if any Equation scaled according to measurements (qeci/qecr/Nb0) Equation scaled according to machine cleaning and injection scheme (Keci and Kecr) B. Bradu. How does a cryogenic system cope with e-cloud induced heat load?

17 Heat load measured Vs estimation
Heat load measurements Heat load estimations from beam information for the Feed-Forward Low heat load half-cell (Peak ~ 50 W) Medium heat load half-cell (Peak ~ 100 W) Very high heat load half-cell (Peak ~ 230 W) High heat load half-cell (Peak ~ 150 W) B. Bradu. How does a cryogenic system cope with e-cloud induced heat load?

18 Result on a high-load half-cell
Fill #6675 on 12th May 2018: ns and 6.5 TeV Temperature well controlled during the whole fill High Load = 210 W Cancelling electrical heating power B. Bradu. Individual Feed-Forward control for LHC beam screens

19 Result on a low-load half-cell
Fill #6675 on 12th May 2018: ns and 6.5 TeV Low Load = 50 W Power consumed stable during the fill Temperature well controlled during the whole fill Cancelling electrical heating power at the peak B. Bradu. Individual Feed-Forward control for LHC beam screens

20 Cryogenic refrigeration power profile
LHC dynamic heat loads (HL) in reality: 1.8 K : much lower than expected Better splice resistance and less beam-gas scattering 4.5 K  20 K: much higher than expected Probably due to e-cloud ? (only visible at 25 ns) As consequence  Cryo re-configured the cryoplants differently Transfer the 1.8 K refrigeration power to the 4.5 K20 K refrigeration power Allow bigger dynamic heat loads at 4.5 K  20 K for e-cloud Cryogenic hardware capacity limit Total Dynamic Heat Loads 4.5 K20 K HL 4.5 K20 K HL 1.8 K HL 1.8 K HL STATIC HEAT LOADS Expected dynamic heat load sharing Measured dynamic heat load sharing B. Bradu. How does a cryogenic system cope with e-cloud induced heat load?

21 Cryogenic refrigeration power profile
If no pre-loading neither Feed-Forward: These transients cannot be managed by the cryo turtle ! NB: The dynamic heat 1.8 K profit of the damping effect in the superfluid helium and this is not the case between 4.5 K 20 K. Cryogenic hardware capacity limit Dynamic Heat Loads Dynamic Heat Loads Dynamic Heat Loads Dynamic Heat Loads STATIC HEAT LOADS B. Bradu. How does a cryogenic system cope with e-cloud induced heat load?

22 Cryogenic refrigeration power profile
If pre-loading and Feed-Forward: These transients can be managed by the cryo turtle ! Cryogenic hardware capacity limit Dynamic HL Dynamic HL Dynamic HL Dynamic HL PRE-LOADING STATIC HEAT LOADS B. Bradu. How does a cryogenic system cope with e-cloud induced heat load?

23 Conclusion Today the Feed-Forward is deployed and tuned individually in the 485 beam screen loops; cryo is close to the optimal operation. Cryo is not limiting the LHC operation. But… we are now approaching the hardware cryogenic capacity limit Beam induced heat loads cannot increase significantly in the coming years… Accelerator physicists must be creative to help us  “Rushing is useless; one has to leave on time. “To such truth witness is given by the Tortoise and the Hare.” B. Bradu. How does a cryogenic system cope with e-cloud induced heat load?

24 B. Bradu. How does a cryogenic system cope with e-cloud induced heat load?


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