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- BEAM Sinusoidal Web Beam

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Presentation on theme: "- BEAM Sinusoidal Web Beam"— Presentation transcript:

1 - BEAM Sinusoidal Web Beam

2 WELDED PLATE GIRDER with CORRUGATED WEB WHAT IS A SIN-BEAM?
WEB: COLD ROLLED MATERIAL, COIL Thickness: 1,5; 2,0; 2,5; 3,0 mm, Coil Width (= height): 1000, , 1500 mm , 500, 625, 750 mm (by splitting) FLANGES: Hot Rolled Strip or Plate width mm Thickness mm

3 PRODUCTION PROGRAM WEB: COLD ROLLED MATERIAL, COIL
Thickness 1,5; 2,0; 2,5; 3,0 mm, Coil width (= section depth) 1000, 1250, 1500 mm 333, 500, 625, 750 mm (by splitting) PARALLEL or TAPERED min 333 mm min 4 m max 16 m min 6 m FLANGES: Hot rolled strip or plate width mm thickness mm

4 PRODUCTION VIDEO

5 optimizing of welded profiles
THE MAIN PRINCIPLE optimizing of welded profiles BY INCREASING OF HEIGHT UNTIL BUCKLING OF THE WEB INCREASING THICKNESS OF WEB or STIFFENING OF WEB INCREASES CAPACITY OF THE BEAM e.g PROFILING

6 IDEAL FOR DEEP LONG SPAN BEAMS SUBJECT TO HIGH MOMENT & LOW SHEAR
MAIN IDEA TYPICAL BUILDINGS SPANS OF 12-30m BEAM DEPTH GENERALLY BETWEEN 600mm TO 1500mm DEEP (INCLUDING A HAUNCH) IDEAL FOR DEEP LONG SPAN BEAMS SUBJECT TO HIGH MOMENT & LOW SHEAR Hot rolled lattice welded Construction Weight Fabrication Transport Site Assembly

7 Advantages of Beam IN COMPARESION TO HOT ROLLED PROFILES
WEIGHT SAVINGS = MONEY SAVINGS Beam Span (m)

8 Advantages of Beam IN COMPARESION TO HOT ROLLED PROFILES

9 SIN BEAMS ARE DESIGNED USING ELASTIC DESIGN
MECHANICAL ANALYSIS LATTICE GIRDER Md Nd Vd NGd Md Nd Vd NGd - Beam SIN BEAMS ARE DESIGNED USING ELASTIC DESIGN

10 Simple design - beam lattice girder all national codes applicable e.g. EUROCODE EUROCODE EN Annex D + Various independent testing Web

11 LITERATURE

12 LITERATURE

13 SECTION PROPERTIES Torsion constant Warp constant Moment of Inertia

14 FLANGES TENSILE CAPACITY COMPRESSION CAPACITY local buckling
global buckling

15 FLANGES LOCAL BUCKLING EN 1993-1-5: 2005 4.4 (4.3) limit of
reference slenderness for full utilisation

16 FLANGES GLOBAL BUCKLING EN 1993-1-1: 2005 6.3.2.4 (6.59)
for full utilisation: by given Lc:

17 SIN - WEB ONLY SHEAR STRESS LOCAL BUCKLING  SHELL BUCKLING

18 CAPACITY of SIN - WEB

19 CAPACITY of SIN - WEB Global buckling Local buckling
AVOIDED BY APPLICATION RULES Global buckling AS VERIFIED BY TESTS FOR SIN – PROFILE NOT RELEVANT Local buckling cc=min(local;global)

20 Design of beams Choice of height (Slenderness) SPAN – DEPTH RATIO – 15 TO 25 Choice of web thickness (Shear force) Vd = VED  VRd Choice of flanges (Moment & Normal force) Serviceability (Deflection)

21 Design of beams SOFTWARE

22 Design of beams POINT LOADS

23 Design of beams WEB OPENINGS

24 COST COMPARISON EXAMPLE
- BEAMS COST COMPARISON EXAMPLE 762x267x134 UB 134 Kg/m H = 750mm B = 264.4mm Tf = 15.5mm Tw = 12mm RAW MATERIAL COST €825 / TON Moment Capacity = 1130 Le = 5m Shear Capacity = 0.6 * Vc,Rd = 1180 KN €1105 FOR 10m BEAM LENGTH WTC 750 / 275 x 20 107.5 Kg/m H = 790mm B = 275mm Tf = 20mm Tw = 3mm RAW MATERIAL COST & MANUFACTURE €925 / TON Moment Capacity = 1088 Le = 5m Shear Capacity = 305 KN €995 FOR 10m BEAM LENGTH WEIGHT SAVING = 20% COST SAVING = 10%

25 CONNECTIONS

26 Connection with Splice Plates

27 Connection with Endplates

28 Connection with Endplates

29 Connection with Endplates

30 Connection Beam-Column, rigid

31 Connection Beam-Column
rigid

32 Connections to the Flange

33 Connection to the Flange

34 Connection to the Flange

35 Connections to the Web

36 Connections to the Web

37 Connections to the Web

38 Special Part: Support of Craneway

39 INDUSTRIAL BUILDINGS

40 INDUSTRIAL PLANTS

41 INDUSTRIAL PLANTS

42 GALVANIZED SIN-BEAMS FOR OUTDOOR USE
INDUSTRIAL BUILDINGS GALVANIZED SIN-BEAMS FOR OUTDOOR USE

43 ROOF CONSTRUCTIONS

44 SHOPPING MALLS

45 SHOPPING MALLS

46 SPORTS HALLS

47 PEDESTRIAN BRIDGE

48 MULTI STOREY CAR PARKS (OPEN SIDED)

49 THANK YOU FOR YOUR ATTENTION!
- BEAMS THANK YOU FOR YOUR ATTENTION! ANY QUESTIONS??


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