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LED Lighting Is the Future…
And the Future is Here! Green Machine Light Engine Represented by: Lordsco
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Green Machine Light EngineTM Overview
Founded in August, 2007 Privately-funded Offices in Santa Clara, California U.S. manufacturing using CM model Management team experienced in electronics sales, distribution and electrical engineering (Hitachi, Spectra Electronics, Cypress, Foresight Electronics) 2 2
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LED Market Exploding Sales of LED’s will grow 40% in 2008 and reach $1.6 billion by 2012.” “By 2011, the total market for LED’s in lighting is forecast to grow at a CAGR of 36.9%to reach approximately $1 billion.” “LED’s will save Americans $280 billion in energy costs over the next 20 years and the technology will make up 70% of the market by the end of that period.” Strategies Unlimited, market research firm The Information Network Solid State Lighting program manager for the US Dept of Energy 3 3
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What is an LED? A small semiconductor that emits photons when electricity is applied Comparison to bulbs LED produces up to 100 lumens per watt; use 1/10 power vs incandescent bulbs 4 4
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LED Technology: 1960s to 2008 Improvements over 30 years… 1960s 1980s
Performance 1960s 1980s 1999 Time 2003 2007 2008 First hi-power (1W) LED introduced By Philips First panel indicator LEDs ~ 1-5 milliLumens* Indium Gallium Aluminum Phosphide 500 milliLumens Cree blue LED 65 Lumens Philips Luxeon Rebel Indium Gallium Nitride Cool White 151 Lumens Philips Luxeon Rebel Indium Gallium Nitride 116 Lumens 5 5
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High-Brightness LEDs! Are now the most efficient light source (Lumens/Watt) ≥60,000 hrs Lifetime (~14 years on 12 hrs per day) No maintenance Reliability that existing lighting technology cannot possibly match No Mercury or Lead 6 6
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LED Technology Trend As cost per lumen goes down, the lumens per watt goes up 7 7
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Anatomy of an LED-Based Light
LED Light Engine AC to DC Converter LED Array AC Input Driver Heat Sink 120, 208, 240, 277 VAC High-Efficiency Ultra-reliable Active Power Factor Correction Low Total Harmonic Distortion Optimized Thermal management Optimized for Reliability Thermal Management is Critical Constant current output Ultra-reliable Variable output voltage 8 8
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What Types of Outdoor Commercial Lighting Can Use LED Light Engines?
“Wall pack” lights placed on the sides of buildings and warehouses Parking lot “Pole Lighting” Spot lighting Walkway “Bollard” Lighting Near Future: Street lights 9 9
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A Standard WallPack Light
Aluminum Casting with Borosilicate Glass Diffuser 150 to 250W Metal Halide Bulb typical Bulb requires replacement every 1-3 years This and other wallpack lights are industry standards for outdoor lighting 10 10
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Why Use LED Lighting Now?
LED’s use far less energy; up to 75% less LED’s last longer, up to 30 times longer LED’s cost less to use over their lifetime LED’s are now the most energy efficient lighting source available. Wall Street Journal, Sept 2008 LED reliability is vastly superior to any current lighting technology With the economy, everyone is trying to save money with current lighting Current lighting maintenance costs are expensive 11 11
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Reasons to Retrofit Your Lighting with LED’s
Fluorescent light sources are energy efficient but do not last long, plus contain mercury and other toxic substances Metal Halide requires frequent re-lamping Sodium (LPS) is long-lasting, but the light color is awful HPS has somewhat better color rendering, but still falls short Utility rates are going up (PG&E is up 6% near term) and will only go higher 12 12
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Cost of Ownership vs. Metal Halide
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Cost of Ownership vs. Metal Halide
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Advantage to Building Owners
40% to 75% electric power savings, depending on application No maintenance (greater cost savings than the cost of energy saved) Less potential for Liability from failed lights (Reliability existing technology cannot match) Depending on the light size and type, the local cost of power, labor rates, etc. the user can save as much as $1200 per light over the 14-yr life of the LED’s. For 1,000 lights, that is $1.2M in savings, at today’s costs* Capital cost payback in less than 3 years typically 5 year warranty * Which are certain to rise 15 15
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The Green Machine Light EngineTM
State of the Art High-Brightness Philips LED’s Leading-edge Circuit Board material and Thermal Design; ultra thin, single layer board with aluminum heat sink backing Latest driver electronics Modular design for simplicity, flexibility, versatility High-reliability design - 60,000+ hrs Outputs as much light as a 75W incandescent bulb (1200 Lumens) for 18W 4.25” W x 2.5” H 16 16
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GreenPower AC to DC Converter
GreenPower Converter for high-brightness solid state (LED) Light Engines. Designed to be as reliable as the LED’s
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Product Launch Roadmap
Q1 ‘09: UL certification for Light Engine retrofit Q1 ‘09: Installation at Westin Maui, Chevron HQ Q2 ‘09: Establish WW distribution Q2 ‘09: Website and press launch of company and product 18 18
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Current Clients Chevron Global Westin Hotels Irvine Company
Public Storage U Store It Extra Space Storage Cities of Campbell, Milpitas, San Jose, Calif. 19 19
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Product Approvals and Partners
Energy Star: Product meets or exceeds emerging standards PG&E and Southern California Edison: Rebate programs will pay ~11% of equipment cost for each installation Already working with PG&E to be the first outdoor LED product qualified for rebates 20 20
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Market prospects Schools, colleges, universities Storage facilities
Commercial buildings Car dealer parking lots Shopping mall parking lots Hotels, motels, condos, town homes Hospital, medical facilities Municipal buildings 21 21
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Retrofit Examples Represented by: Lordsco
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Shoe-box Parking Lot Light Before Retrofit
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Shoe-box Inside Components
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GMLE Light Engine Retrofit Components
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Retrofit Application Examples
Represented by: Lordsco
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City of Milpitas, Calif. Wall pack lights outside Public Works Dept. Energy use dropped 60%. 27 27
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Kirkwood Plaza, Campbell, CA
66% Energy Savings LED on the left, 58W Metal Halide on the right, 180W
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Westin Maui Complex Before and After
Sodium LED Better lighting, almost 60% less energy use, six times longer life
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Westin Maui Parking Lot With Sodium Lighting
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Westin Maui Parking Lot With GMLE LED Lighting
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Westin Maui Stairway With Sodium Lighting
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Westin Maui Stairway With GMLE LED Lighting
75% less energy usage
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Why Choose Us? Growing need
Industry and economic dynamics are driving need to use green materials and save money Benefits Range of wall mount and converter options available today Faster time to recoup savings Competitive Advantage In house metal fabrication and custom electroplating Modular design increases versatility Proprietary designed power converter meets Energy Star spec 34 34 34
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Summary Outdoor LED lighting technology is market ready now!
For the first time in history LED’s can compete with legacy technology and win LED lighting technology fulfills corporate green initiatives Quality of LED light output superior to Sodium Relatively short ROI: 3 years typical For most outdoor parking light retrofits existing infrastructure remains in place 35 35
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Lighting a Greener FutureTM
Represented by Lordsco ~
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Lifetime/Lumen Maintenance of the Green Machine Light Engine
LED Manufacturer and Type The high-brightness white LED’s we use in the Green Machine Light Engine are the Philips Luxeon Rebel series. We selected the Rebel device for the following reasons: High Lumen/Watt (efficiency) performance Excellent package design with low thermal resistance Availability of good reliability data with supporting design information Philip’s commitment to stand behind the product The following pdf document is an excerpt from the Luxeon Rebel series reliability report, which contains the manufacturer’s reliability information for the devices we are using.
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Lumen maintenance reliability as a function of device junction temperature:
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B50 / L70 B50, L70 means that 50% of a population of devices will output 70% of the Lumens as when new. The more current applied to drive the LED, the more heat is generated. We drive the Rebel LED at 700 mA, which is the red curve in the above illustration. Referring to the illustration, note that the 60,000 hr Lumen maintenance number applies to devices where the diode junction temperature is held to about 135°C or below. This is done by both electrical driver parameters and careful thermal management in the system mechanical design. Our standard is to hold LED junction temperatures below 110°C, done by the use of special metal-clad circuit boards, the spacing of the LEDs on the board, plus good heat sink design for the assembly, and finally driving the LEDs at less than maximum rated current.
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Why Maintain Such a Low Junction Temperature?
While according to the device specifications we could drive the LED’s harder (up to 1A), LED efficiency drops substantially after a certain point. While you can get more Lumens output at higher drive currents, Lumens output per Watt input drops off substantially. So there are other benefits to keeping the LED’s relatively cool. The driver electronics would also be stressed at higher currents, and we prefer to maintain good margins in all parts of the design. While there is no published data on how much longer the LED’s could maintain 70% of their initial Lumen output if run substantially cooler than 135°C, experience suggests possibly both B50 and L70 could be enhanced.. System Reliability GMLE’s designs incorporate other system practices that ensure reliability, beyond what most other vendors have even considered. We understand that the reliability of the system is what matters, not just the LED light engine.
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