1. Box 1 (VT)

2. Utah State University - University of Washington - Virginia Tech
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Frame
VTBB01
1 of 1 2
Al 6061-T6
INTERIOR: Electroless nickel, Uralane
EXTERIOR: Class 3 Iridite
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.6 lb
Non-FC
3:2

3. Utah State University - University of Washington - Virginia Tech
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Cover
VTBB02
1 of 1 2
Al 6061-T6
INTERIOR: Electroless nickel, Uralane
EXTERIOR: Class 3 Iridite
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.2 lb
Non-FC
3:2

4. I O N - F Al 6061-T6 Battery Box Internal Shelf Schwartz, J.
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Internal Shelf
VTBB03
1 of 1 2
Al 6061-T6
Electroless nickel, Uralane
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.04 lb
Non-FC
3:2

5. I O N - F Delrin Battery Box Rear Retainer Schwartz, J. Bergquist, A.
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Rear Retainer
VTBB04
1 of 1 2
Delrin
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.67 lb
Non-FC
3:2

6. I O N - F Delrin Battery Box Front Retainer Schwartz, J. Bergquist, A.
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Front Retainer
VTBB05
1 of 1 2
Delrin
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.24 lb
Non-FC
3:2

7. 0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Pack Assembly (internal components)
VTBB06
1 of 1 2
See materials list
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
Non-FC 1 3 4 5 6 7
RAYCHEM POLYSWITCH
ELECTROLESS NICKEL PLATED & IRIDITED ALUMINUM 6061-T6
INTERNAL SHELF
Parts List
MATERIAL
NAME
QTY
ITEM
PIGMAT 203
ABSORBANT PILLOW
DELRIN
FRONT RETAINER
SANYO NiCad KR1400-AE 15
REAR RETAINER
NICKEL
CELL INTERCONNECT 14
The USUSat battery box assembles in the same manner as the HokieSat battery box. The interior assembly in the Dawgstar box is rotated 90°, see Dawgstar drawings for details.
Note that Techsburg is not providing parts 1, 3, 6, 7.

8. Utah State University - University of Washington - Virginia Tech
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Pack Assembly
VTBB07
1 of 1 2
See materials list
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
Non-FC
NOTE
All fasteners are NASA approved.
STAINLESS STEEL
SELF-LOCKING HEX NUT - #4-40 6 10
ALUMINUM 6061-T6. EXTERIOR IRIDITE, INTERIOR ELECTROLESS NICKEL PLATE & URALANE.
BATTERY BOX FRAME 1 9
BATTERY PACK INTERIOR ASSEMBLY 8
GORE-TEX
COVER GASKET 7
TEFLON
VENT COVERS 4
Parts List
MATERIAL
NAME
QTY
ITEM
MATING CONNECTOR
BOX-SIDE CONNECTOR
REGULAR THREAD SHCS - #4-40 3
CONNECTOR GASKET 5
BATTERY BOX COVER
Note that vents are installed on one of the frame walls in the USUSat and Dawgstar battery boxes.
The USUSat battery box assembles in the same manner as the HokieSat battery box. The interior assembly in the Dawgstar box is rotated 90°, see Dawgstar drawings for details.
Note that Techsburg is not providing parts 1-5, 7, 10.

9. Box 2 (USU)

10. Utah State University - University of Washington - Virginia Tech
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Frame
1 of 1 2
Al 6061-T6
INTERIOR: Electroless nickel, Uralane
EXTERIOR: Class 3 Iridite
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.64 lb
Non-FC
3:2
USUBB01

11. Utah State University - University of Washington - Virginia Tech
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Cover
1 of 1 2
Al 6061-T6
INTERIOR: Electroless nickel, Uralane
EXTERIOR: Class 3 Iridite
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.35 lb
Non-FC
3:2
USUBB02

12. I O N - F Al 6061-T6 Battery Box Internal Shelf Schwartz, J.
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Internal Shelf
1 of 1 2
Al 6061-T6
Electroless nickel, Uralane
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.04 lb
Non-FC
3:2
USUBB03

13. I O N - F Delrin Battery Box Rear Retainer Schwartz, J. Bergquist, A.
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Rear Retainer
1 of 1 2
Delrin
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.93 lb
Non-FC
3:2
USUBB04

14. I O N - F Delrin Battery Box Front Retainer Schwartz, J. Bergquist, A.
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Front Retainer
1 of 1 2
Delrin
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.22 lb
Non-FC
3:2
USUBB05

15. Box 3 (UW)

16. Utah State University - University of Washington - Virginia Tech
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Frame
1 of 1 2
Al 6061-T6
INTERIOR: Electroless nickel, Uralane
EXTERIOR: Class 3 Iridite
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.9 lb
Non-FC
3:2
UWBB01

17. Utah State University - University of Washington - Virginia Tech
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Cover
1 of 1 2
Al 6061-T6
INTERIOR: Electroless nickel, Uralane
EXTERIOR: Class 3 Iridite
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.19 lb
Non-FC
3:2
UWBB02

18. I O N - F Al 6061-T6 Battery Box Internal Shelf Schwartz, J.
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Internal Shelf
1 of 1 2
Al 6061-T6
Electroless nickel, Uralane
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.06 lb
Non-FC
3:2
UWBB03

19. I O N - F Delrin Battery Box Rear Retainer Schwartz, J. Bergquist, A.
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Rear Retainer
1 of 1 2
Delrin
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.88 lb
Non-FC
3:2
UWBB04

20. I O N - F Delrin Battery Box Front Retainer Schwartz, J. Bergquist, A.
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Front Retainer
1 of 1 2
Delrin
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.3 lb
Non-FC
3:2
UWBB05

21. Note that Techsburg is not providing parts 1, 3, 6, 7.
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Pack Assembly (internal components)
1 of 1 2
See materials list
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
Non-FC
NICKEL
CELL INTERCONNECT 19 7
ELECTROLESS NICKEL PLATED & IRIDITED ALUMINUM 6061-T6
INTERNAL SHELF 1 4
Parts List
MATERIAL
NAME
QTY
ITEM
PIGMAT 203
ABSORBANT PILLOW
DELRIN
FRONT RETAINER
SANYO NiCad KR1400-AE 20 3
REAR RETAINER 5
RAYCHEM POLYSWITCH 6
Note that Techsburg is not providing parts 1, 3, 6, 7.
UWBB06

22. Utah State University - University of Washington - Virginia Tech
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Pack Assembly
1 of 1 2
See materials list
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
Non-FC
Note that vents are installed on one of the frame walls in the USUSat and Dawgstar battery boxes.
The USUSat battery box assembles in the same manner as the HokieSat battery box. The interior assembly in the Dawgstar box is rotated 90°, see HokieSat drawings for details.
NOTE
All fasteners are NASA approved.
ALUMINUM 6061-T6. EXTERIOR IRIDITE, INTERIOR ELECTROLESS NICKEL PLATE & URALANE.
BATTERY BOX FRAME 1 8
BATTERY PACK INTERIOR ASSEMBLY 7
GORE-TEX
COVER GASKET 6
Parts List
MATERIAL
NAME
QTY
ITEM
MATING CONNECTOR
BOX-SIDE CONNECTOR
STAINLESS STEEL
REGULAR THREAD SHCS - #4-40 5 3
CONNECTOR GASKET 4
BATTERY BOX COVER
Note that Techsburg is not providing parts 1-4, 6.
UWBB07