1. SAFE WORK INSTRUCTIONS
Title of Subject: Endloader
Last Reviewed Date : January 2013
SAFE WORK INSTRUCTIONS
The following safe work instructions is NOT INTENDED to replace hands on training requirements of the code of federal regulations. The intent is to provide an overview of known potential safety hazards associated with equipment operation. Hands on training with an experienced operator on each specific model must be conducted. The trainee can not proceed onto production until they are determined ready to proceed by the supervisor of the training. Before any operation or maintenance procedure is performed with or on this equipment, it is important that personnel have a complete understanding of the location and functions of all controls and indicators, as well as, the location and use of all emergency shutdown controls and procedures.
Steps for Initial SWI Training:
Prepare – Review the SWI.
Present – Quick Card at the machine with experienced operator.
Tryout – Person runs the machine with supervision.
Follow up – Competency points are verified by supervisor and is signed by the trainee/trainer to complete the training.
Steps for Retraining:
Review SWI or Quick Card
Verify Competency Points
Complete Annual Training Requalification Form
Competency Points:
Pre-operational Checks ©
Operate Endloader ©
Bucket Loading from a bank©
Pushing, Carrying and dumping ©

2. SAFE WORK INSTRUCTIONS
Title: Endloader
SAFE WORK INSTRUCTIONS
KEY POINTS
SAFETY PRECAUTIONS
Pre-ops:
Perform a walk around inspection.
Check buckets for structure damage and ware.
Examine vehicle Engine compartment
Inspect battery compartment and air filters.
Visually examine the covers, guards, bolts, pins and hoses.
Inside the Cab, examine gauges, fuel level, lights, switches, Seat, seat belt, Windows and mirrors, ROPS and overall cab interior
Ensure that all lights, horn and backup alarms are functioning properly.
Inspect fire suppression and extinguisher.
Check steering and brakes.
Note: Make sure the Endloader is parked on level ground in a safe location and secured against movement (PARKING BRAKE SET AND/OR WHEELS CHOCKED) when necessary. Watch for other mobile equipment or vehicles moving through the area
Stay aware of slip/trip hazards
Maintain 3 point contact when ascending and descending stairs.
Replace discharged fire extinguisher and expired tags.
All levers and pedals must be maintained free of material.
All covers and guards must be in place.
Replace any damaged or defective hoses.
Note: Do not operate any Endloader if any components are defective, until it is repaired.
Note: In cold weather, if starting fluid is used, remember starting fluid is highly flammable, do not breathe the fumes, do not store in the cab, and no smoking. Manufacturer’s recommendations for storage and use should be followed.
Examination of Work Area:
Examine work area for hazards (i.e. any buried lines, electrical circuits, overhead obstructions, drop-offs, holes, slopes, ditches, bumps, weak spots on ramps and unstable surfaces such as loose dirt, other employees working in close proximity and etc.)
Communicate your intentions to all who are working in your area.
Examine terrain for hazardous conditions.
Look for hazards or potential hazards such as holes, drop offs, rough spots, hidden obstacles, weak spots on road shoulder, deep mud, standing water, frozen ground water, snow, co-workers, loose or missing guards, leaks, excessive tire wear and other severe weather conditions, etc.
Treat all overhead power and communication cables as energized and stay at least 10 feet away unless it has been de-energized.

3. SAFE WORK INSTRUCTIONS
Title: Endloader
SAFE WORK INSTRUCTIONS
KEY POINTS
SAFETY PRECAUTIONS
Operate Endloader.
Tram to work area. Tram at a safe speed, with the flow of traffic and according to weather conditions.
Do not exceed posted speed limit..
To be sure you can control direction of travel and speed, shift the transmission through all gear ranges, and test the speed control as a pre-operation check. Operate controls, and check service and park brake.
Obey posted signs along haul road. Maintain required right-hand or left-hand traffic as indicated by signs.
Operate bucket controls through a complete cycle, and check service park brake.
Be sure that stabilizers and digging tools are retracted and secure before moving the machine. Do not reposition stabilizer pads while you are in the cab.
Check out controls in a safe area while moving slowly. Steer machine both right and left to be sure the steering is operating properly.
Test service and parking brakes to make sure you will be able to stop and stay stopped.
Be alert to other vehicles and personnel on foot. Use CB radio for communication.
Do not operate the machine where there is a danger of overturning.
 Do not leave machine unattended while it is running.
Observe overhead power wires, close clearances, obstructions, etc. before operating the machine.
Maintain good communications between the operator and other operating vehicles and equipment..
Bucket loading from a bank:
Start at the base of the bank
Remove any overhang and watch for sliding or falling material.
Never load from an embankment with a vertical height that exceeds the extended upward reach of the bucket.

4. SAFE WORK INSTRUCTIONS
Title: Endloader
SAFE WORK INSTRUCTIONS
KEY POINTS
SAFETY PRECAUTIONS
Pushing, Carrying and dumping:
Keep the bottom of the bucket parallel to the ground when you are pushing.
Maintain traction and avoid excessive downward pressure on the bucket.
Travel in reverse when you carry a load down a steep incline. Travel forward when you carry a load uphill.
Carry the loaded bucket low to the ground.
Parking & Shutting Down:
Ensure equipment is parked in a safe location and on firm level ground, when possible.
Park in designated parking area.
Retract and lower the attachments until contacting ground.
If parking on a slope cannot be avoided; position truck at right angle to incline and apply brakes and block wheels..
Place transmission control lever to the “NEUTRAL” position and stop the engine.
Engage parking brake
Do not block walkways or park too close to objects or other equipment.
Turn battery disconnect switch to “OFF” position.
Use scotches/wheel chocks if needed
Note: Never, for any reason, leave the truck unattended while the engine is running and the transmission is in gear.
Dismount:
Use extreme caution when you dismount the machine to guard against falling.
Have a firm hold with both hands when stepping down the steps.
Before dismounting, all raised equipment must be lowered and parking brake set.
Utilize three points of contact when entering or exiting the equipment.
Extra Precaution should be taken in inclement weather for slippery surfaces.
Do not jump off machine. Use the grab irons, handrails, and steps provided.