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TRENCHLESS LATERAL RENEWAL TECHNOLOGIES

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Presentation on theme: "TRENCHLESS LATERAL RENEWAL TECHNOLOGIES"— Presentation transcript:

1 TRENCHLESS LATERAL RENEWAL TECHNOLOGIES
TRENCHLESS LATERAL RENEWAL TECHNOLOGIES. LESSIONS LEARNED AND THE RELEVANCE OF QUALITY MATERIALS AND INSTALLATION PRACTICES” Good morning Ladies and Gentlemen, My name is Andy Sherwin, I am the Canadian Representative for LMK Technologies. I would like to talk a little about Lateral Pipe Renewal Techniques and the materials used to perform lateral repairs. Presented By: Andy Sherwin LMK Technologies

2 Overview of Existing Lateral Lining
Systems, Materials and Installation Practices: Resin Systems Liner Tubes and Flat Sheets Bladder Tubes Installation Methods Good morning Ladies and Gentlemen, My name is Andy Sherwin, I am the Canadian Representative for LMK Technologies. I would like to talk a little about Lateral Pipe Renewal Techniques and the materials used to perform lateral repairs.

3 Resin Systems~ Polyester Resin Systems (Longest History for CIPP)
Ambient Cure 2-Hour Cure from time of mixing Steam Cure 30-Minute Cure from time of mixing Can easily adjust catalyst All Cured in Place Pipe Liners typically use one of three resin systems. Polyester resin is the most widely used resin system for CIPP lining and has the longest history. Polyester is the most versatile and predictable resin however does have a

4 Resin Systems~ Epoxy Resin Systems (2-3 more expensive)
Ambient Cure 3–8 Hour Cure from time of mixing Steam Cure 1-Hour Cure from time of mixing Typically, catalyst cannot be adjusted Epoxy resins have become very popular for lateral renewal, they are however 2 to 3 times more expensive than polyester resin and if used with ambient cure methods, can be very unpredictable depending on the temperature of the day and in cold weather can take up to 12 hours to cure.

5 Resin Systems~ VOC Free Vinyl-Ester Resin Systems
Ambient Cure 2-Hour Cure from mixing Steam Cure 30-60Minute Cure from mixing Can easily adjust catalyst VOC free Vinylester resins are priced between polyester and epoxy resins and offer an odor free installation. Vinylester, as with epoxy resins is very sensitive to temperature and if used for ambient cure purposes can take many hours before the pipe is ready to return to service.

6 Liner Tubes & Sheets~ Needle Punched Felt (longest history)
Can be difficult to Invert, especially 4-inch Stretches in length, but can be scrim reinforced Not designed to negotiate hard bends Wrinkles on bends 45-degrees and greater Diameters 4” – 8” Now lets take a look at the liner tube itself, this is primarily designed as a carrier for the thermoset resin, which is where the strength of the liner come from. Needle punched felt is the most widely used however has some limitations. When installing around bends, this felt will wrinkle and crease.

7 Glass Composite Needle Punched Felt
Liner Tubes & Sheets~ Glass Composite Needle Punched Felt Can be difficult to Invert, especially 4-inch Does Not Stretch in Length Not designed to negotiate hard bends Wrinkles on bends 45-degrees plus Extremely high physical strengths Diameters 4” – 8” This is a fairly new addition to liner technology and is basically a sandwich of needle punched felt with a glass fiber filler, this tube will not stretch in length and will wrinkle on bends of 45 degrees or more. The tube offers approx 2 to 3 times higher physical properties than regular needle punched felt.

8 Designed to negotiate hard bends Minimal or no wrinkling on bends
Liner Tubes & Sheets~ Knitted Tubes Easy to Invert Stretch in length Designed to negotiate hard bends Minimal or no wrinkling on bends Moderate to medium physical strengths Diameters 2” – 8” Lining a bend requires longitudinal stretch Flexible liners have become more commonplace in the past few years, these are of a knitted fabrication and are designed to stretch around up to 90 degree bends. Unfortunately these tubes do stretch longitudinally also, hence allowances must be made so as not to stretch into main or over existing connection etc.

9 Pushed or Pulled in-place on an inflatable plug
Liner Tubes & Sheets~ Flat Sheet Liners Pushed or Pulled in-place on an inflatable plug Typically does not stretch in length or width Not designed to negotiate hard bends Wrinkles on bends 45-degrees plus Diameters 4” – 8” Flat sheet liners are typically used for pull in place or push in place lining. They will be wrapped around an inflatable packer and winched into place. Flat sheet liners are typically impregnated by spreading resin onto the sheet prior to wrapping around the plug, it can be difficult to ensure a uniform wetout and strength of the finished liner.

10 Non-Translucent Bladder Not compatible as liner/bladder assembly
Bladder Tubes~ Non-Translucent Bladder Not compatible as liner/bladder assembly Cannot view resin saturation Used with a 2-step Inversion Process The bladder or calibration tube is used to inflate the liner during the curing process, there are two styles of bladder available the first is non translucent, this is typically used for two step inversion. Where the liner is inverted first and then the bladder is inverted inside the liner. The downside of this is that the liner is deflated and infiltration can be trapped behind the liner.

11 Compatible as liner/bladder assembly
Bladder Tubes~ Translucent Bladder Compatible as liner/bladder assembly Allows visual verification of resin saturation Used with a 1-step Inversion Process The translucent bladder allows for the liner and bladder to be pre-assembled, wetout and installed together i.e. a single step inversion. Installing the liner in this way gives the benefit of keeping the liner fully inflated during the installation and curing.

12 Installation Methods~
Pull-in-place Short to long repairs (1’ – 50’) Requires 2 access points (MH street & cleanout) Placed on pneumatic plug Liner tubes or flat sheet (tube vacuum saturation) Resin loss with flat sheet Tube prevents resin migration Negotiating hard bends may be difficult or impossible Moving on to installation methods, the first topic for discussion is the Pull in place method, PIP will require two points of access typically manhole in road and cleanout.

13 Installation Methods~
Inversion Technique Long repairs up to 200-feet in length Requires only one access point (cleanout or MH) 2-step inversion process 1-step inversion process Far more versatile technology, only one point of access required for installation Liner lengths of 200ft or more in one installation Only one access required Comes in two styles of installation 2 step inversion Or more recently One step inversion

14 Installation Methods~
2-Step Inversion Process Excavation is typically made to access lateral pipe Liner tube is vacuum impregnated Liner is inverted, end of tube is sealed with a ..rubber band, tube pops open releasing bands End of liner is open, no pressure, liner collapses Second inversion inserts bladder inside of liner Liner starts at excavated access point An open access or manhole is required to perform lining Once liner tube is impregnated the liner is inverted into the sewer and deflated Secondly the bladder is inverted into the liner tube Downside is that while the liner is deflated water can get trapped behind the liner causing soft spots, or water blisters No control over the liner inversion

15 Installation Methods~
1-Step Inversion Process Liner and bladder joined as an assembly Liner vacuum saturated within translucent bladder Liner and bladder are pre-assembled Liner is attached to the bladder at a pre-determined position Liner can be impregnated within the translucent bladder Click

16 Installation Methods~
1-Step Inversion Process Can be inverted through an existing cleanout (no digging) Liner then pulled into inversion tank and both liner and bladder inserted Liner can now be Remote started at any point in the pipe Click

17 Installation Methods~
1-Step Inversion Process Liner and bladder are inverted simultaneously Controlled inversion bladder connected to tag line The inversion is completely controlled by using a tag line or hold back rope This ensures that all standing water is displaced during the inversion Hence no soft spots, uncured liner or water blisters will occur. Click

18 Installation Methods~
1-Step Inversion Process Pressure maintained uniform resin migration Liner can be inspected under pressure before the ..curing process begins When in place, pressure is kept in the liner bladder assembly – no deflation A cctv mini camera can now be inserted into the liner toi ensure that it is fully deployed, and in the correct place The curing process can now begin Click

19 Pan/tilt Push Lateral Camera Launched from the Main
Where No Access Exists What to do when you have no access or the homeowner can not be scheduled around. The Vac-a-tee system is a great way of gaining access to a lateral pipe, Initial locating will be performed to pinpoint where the new c/o needs to be positioned Pan/tilt Push Lateral Camera Launched from the Main Locating Camera Sonde

20 Vacuum Excavated Cleanout
Small Borehole versus Open Trench : No Shoring No Damage to Adjacent Utilities or Landscaping No Large Piles of Dirt Minimal Restoration Vacuum excavation is then used to bore a small hole hole approx 18 diameter This is non invasive to residents Safe for sub surface utilities No mess

21 Small Isolated Footprint
Soil is Pulled Away from Pipe Pipe is cleaned with High Pressure Water The pipe is cleaned and prepared using high pressure water

22 Saddle Attached to Riser Pipe
Bore Hole filled w/ Sand Riser Pipe filled w/ Water Leak Test is Performed Crown of Pipe is Cut Sod is Replaced A hydrophilic sealant adhesive is then used to attache the vac a tee saddle to the lateral The saddle is snapped into place and allowed to cure Once cured the hole is backfilled and the lateral pipe is cored to gain access into the lateral for cleaning inspection and rehabilitation.

23 Vacuum Installed Cleanout
Same Day Restoration Typically the new cleanout is fully restored the same day with no disruption to service. Vacuum Installed Cleanout Fast Non-Disruptive Socially Accepted

24 TRENCHLESS LATERAL RENEWAL
TECHNOLOGIES The correct materials combined with proper installation practices produce successful Lateral Lining and Connection Sealing Repairs.

25 Thank You for attending!
TT Road show 2010 Thank You for attending! For a copy of this presentation contact: LMK Enterprises, Inc.


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