1. JSC “ZAES” Activities Head of business development department
Volkova Irina
Helsinki |

2. Contents 1. CONTEXT OF THE ORGANIZATION 2. QUALITY MANAGEMENT SYSTEM
3. TYPES OF ACTIVITIES
4. DATA Management and monitoring information systems
5. A comprehensive proposal for the project NPP "Hanhikivi-1"

3. Context of the Organization
General information
Personnel competences
Customers of services
Licenses, certificates

4. General information • Staff Number Total number, among them: 185
technical staff
156
administrative and managerial staff 29
Regional representative offices 24
Separate subdivisions 11
Manufacturers under the control
Number
Russian manufacturers
438
Foreign manufacturers 67

5. Personnel competences
Federal rules and regulations for nuclear facilities
Self-training
Diploma
Examinational confirmation of knowledges
Higher education
Technical training
ISO 9712:2012 VT UT PT RT LT
Certification
in non-destructive testing
Certification in non-destructive testing methods

6. Customers of services
Countries, for which conformity assessment of equipment delivered to nuclear facilities is conducted
Countries, for which quality control and acceptance of nuclear fuel is conducted
NPPs and other nuclear facilities in Russia
NPPs and other nuclear facilities in Russia
The Tianwan NPP
in P. R. China
The Tianwan NPP
in P. R. China
The Loviisa NPP
in Finland
The Armenian NPP
The Armenian NPP
The Kozloduy NPP
in Bulgaria
The Belarusian NPP
The Kudankulam NPP in India
The Dukovany NPP and the Temelin NPP in Czech Republic
The Paks NPP in Hungary
A total of 50 customer service: 45 Russian and 5 foreign counterparties

7. Licenses, certificates

8. Quality management system
History of QMS development and certification
Certificate of QMS compliance

9. History of QMS development and certification
2006
2007
2008
2011
2014
November 2017
Development of QMS documentation
Certification of QMS according to
GOST R ISO
Certification of QMS according to ISO 9001:2000
Certification of QMS according to GOST R ISO
and
ISO 9001:2008
Certification of QMS according to GOST ISO
and
ISO 9001:2008
Certification of QMS according to ISO 9001:2015     

10. Certificates of QMS compliance

11. Types of activities Accepted products
Conformity assessment of products
Quality control of nuclear fuel manufacturing
Independent Expert Metal Science Laboratory

12. Accepted products
Equipment with long manufacturing cycle (steam generator, MCP and others)
Crane facilities for NPP
Re-fuelling machines
Pipe lines
Heat-exchange equipment
Heat machinery equipment
Electrical equipment
Fuel for Russian and foreign NPPs
Products and components for separate plants and enriching cycle
Products and components for radiochemical plants
Materials and semi-finished products, used for manufacturing of equipment for NPP
Other types of products 1,2,3 and 4 safety class

13. Conformity assessment of products delivered to nuclear facilities
WDD review
Compliance inspection of WDD with the requirements of FNR, TR, GOST
Review and approval of QP
Compliance inspection of QP form and content with the requirements of RD and ND
Manufacture readiness inspection
Readiness inspection of manufacture to start of production of products under developed WDD and PTD (licenses, personnel, equipment and others)
Execution control of technological operations according to QP
Control of compliance with the requirements of WDD and PTD by enterprise at all stages of products manufacturing
Participation in testing
Control of compliance of order and scope of conducted testing with the requirements of testing program and procedure
Acceptance inspection
Visual and, if necessary, measuring testing of finished products, completeness check of products and accompanying documentation

14. Quality control of nuclear fuel manufacturing
Nuclear fuel consumers and types of reactors
VVER-440
VVER-1000
VVER-1200
The Kola NPP
The Novovoronezh NPP
The Loviisa NPP, Finland
The Armenian NPP
The Paks NPP, Hungary
The Dukovany, Czech Rep
The Balakovo NPP
The Kalinin NPP
The Rostov NPP
The Tianwan NPP, China
The Kozloduy NPP, Bulgaria
The Temelin NPP, Czech Rep
The Leningrad NPP
The Rostov NPP
EGP-6
The Bilibino NPP
RBMK
BN-600
BN-800
The Smolensk NPP
The Leningrad NPP
The Kursk NPP
The Beloyarsk NPP
The Beloyarsk NPP
Research reactors

15. Scope of accreditation independent expert metallurgical laboratories (IEML)
Extension of scope of accreditation, in consortium with accredited test centres (laboratories)
The current scope of accreditation IEML
Mechanical testing
The determination of crack resistance characteristics
Chemical analysis
Characterization of the resistance of the low - and high-cycle fatigue
Technological tests
Definition of dbtt
Metallographic examination
Measurement method Rockwell
Hardness measurement
Measurement of Vickers
Corrosion tests

16. International accreditation of IEML
2017
2018
Accreditation of IEML in accordance with the requirements of international standard ISO/IES 17025:2005 the accreditation Body of the Republic of Kazakhstan, full member of ILAC/IAF signatory of the mutual recognition Agreements of ILAC -MRA/IAF –MLA
The planned period of accreditation -
November 2017
Accreditation of IEML in accordance with the requirements of international standard ISO/IES 17025:2005 in the European accreditation body, which is a full member of ILAC/IAF
The planned period of accreditation -
the second quarter of 2018
Accreditation of IEML as a testing laboratory performing works on confirmation of conformity of products for which establishes the requirements related to safety in the field of atomic energy use, obligatory requirements
The planned period of accreditation -
October 2017

17. Data management and monitoring information system
AIS MKOS
MIWP

18. Automated information system of quality monitoring and conformity assessment (AIS MKOS)
Contracts
Commissions
Conclusions RKD
Manufacture readiness inspection
Quality plans
Acceptance inspection
Incoming control at NPPs
Reporting
Analytics

19. Mobile inspector workplace (MIWP)
Identification
Order
Control points of QP

20. A comprehensive proposal for the project NPP "Hanhikivi-1"
Cooperation with TÜV SÜD ET-BW
A comprehensive proposal

21. Creation of consortium with TÜV SÜD ET-BW
Framework Agreement
for rendering services in the field of quality in order to supporting and contribution to
Rosatom SC international projects implementation ( )
2. Working seminar
of JSC “ZAES” and TÜV SÜD ET-BW
on comparison and harmonization of international and national rules and standards for inspections
(2015, 10 inspectors)
JSC “ZAES”
&
TÜV SÜD ET-BW
3. Common inspections
of JSC “ZAES” and TÜV SÜD ET-BW based on developed single approach of conformity assessment at foreign and Russian manufacturers (2015)
4. Accreditation
of JSC “ZAES” as an inspection body according to international standard ISO/IEC 17020:2012 Conformity assessment. Requirements for the operation of various types of bodies performing inspection (2015)

22. In relation to the products 2,3,4 class security
Comprehensive offer in the framework of the project of NPP "Hanhikivi-1"
NPP “Hanhikivi-1”
JSC "VPO "ZAES"
(On inspection)
TÜV SÜD ET-BW
(On inspection)
In relation to the products 2,3,4 class security
The qualification of inspections of manufacturers
Audits of manufacturers/suppliers
Inspections when manufacturing the equipment at the manufacturing plants in Russia
Conducting mechanical, chemical, metallographic and corrosion testing of steel products
IEML