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Supporting Innovation for Efficient e-BOS PV Design

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Presentation on theme: "Supporting Innovation for Efficient e-BOS PV Design"— Presentation transcript:

1 Supporting Innovation for Efficient e-BOS PV Design
For more info: Francisco E. Vieira

2 Amphenol was Founded in 1932 $5.5 Billion+ in Annual Sales - 2015
2nd Largest Interconnect Company Leader in Harsh Environment Sealed Interconnect Leader in High Volume Commercial Products Global Footprint 31 Countries on 6 Continents 57,000+ employees around the world Solar Products Manufacturing Locations: Shenzhen - Connectors, Junction Boxes, Grounding Products Nogales, MX – PV Cable Extrusion, Assemblies, Stocking and Kitting Tunisia – Junction Box Assy, BOS cable Assy, Stocking and Kitting

3 Industrial % Sales by Market Military/Aerospace IT & Data Com Mobile Networks Broadband Automotive Mobile Devices

4 SOLAR MAP NA Solar BOS Success Global PV Module Success
Winnipeg, Canada (Cable Assemblies) Milan, Italy Europe Office Fraser, MI (RADSOK) Sidney, NY (Head office, R&D) Wallingford, CT (World Wide H& D) Dubai, UAE Sales Office Nogales, Mexico PV Cable and Assy Tunisia Cable Assembly GuangZhou, China ATPI Shenzhen, China ATS S. California (Engineering) NA Solar BOS Success 70M+ ft of PV cable produced since 2011 2.1GW+ utility scale cable assemblies UL 1500V/ TUV1500V PV Connector for Pre-terminated Home Runs UL 1000V IP-68 approved over-molded junctions Global PV Module Success 2.5 million H4 Connector capacity per month 2 weeks lead time Globally Available - Local Product Inventory Largest Distribution Network in the World

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6 One H4® Body 2 Contact Options

7 8AWG H4® - UL1000V

8 UL 1500V

9 UTX connector UL1500V TUV1500V JET1500V Certified
Compatible with Existing H4 connector Cable size 2.5mm2/14AWG to 10mm2/8AWG RADSOK Lower Contact Resistance Protection degree IP68 Integrated, ratcheting back cap- to prevent backspin

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12 Grounding Lug Assembly! Approved for all Modules and Racks!
Module and Rack Grounding HelioLug™ Industry Only UL2703 Certified Grounding Lug Assembly! UL2703 Meets NEC 2011 Code Approved for all Modules and Racks!

13 HelioClip™ HelioBolt™
 Fastest, most economical PV panel grounding solution  Designed for UL2703 Meets all new NEC 2008/2011 requirements Use with all 10-12AWG solid, bare copper wire Captive screw, can’t be lost HelioBolt™  Designed for UL2703 Meets all new NEC 2008/2011 requirements Quick installation with single screw Use with all 4-10AWG solid, bare copper wire 100% passivated stainless steel construction  Side Wire Insert allows compression nut to stay in place during installation

14 Custom PV Grounding Solutions
PV Tracker Grounding Strap PV Module Grounding Clip

15 #1 H4 Connector- UL1000V TUV1500V PowerLink™ UL4703 RPVU V Wire UL Approved Overmolded Junctions Most Cost Effective Cable Harnesses in the Solar Industry

16 DC System Layout Service
PV Power Plant DC System Layout Service

17 Dimension Calculations Based on Customer Preferences
Calculation example:

18 UL Rated up to 50A/1000V UL IP-68 Sealing Technology 6AWG- 12AWG Options UL Recognized

19 HelioFuse™ UL Rated up to 1000V 1-20A Fuse Options UL IP-68 Sealing Technology 8AWG- 12AWG Options UL Recognized/UL Listed

20 1500V UL coming Nov 2016 Rated current of fuse 2.2A~20A Rated voltage
1500V DC Degree of protection IP68 Number of fuse 1 Contact material Copper, Tin plated Replaceable of fuse No Insulation material Thermoplastic UL94 V-0 Temperature Range -40℃--85℃

21 Labor Savings On Site Grab and Go…

22 Pre-Terminated HomeRun Bundled and Labeled Cable Assemblies
~70% Labor Savings Minimize Errors/Maximize Safety Factory Pull Strength And Seal Testing Amphenol manufactures our own PV cable and connectors for the most efficient and economical production

23 Combiner Box With H4® Whips
Pre-assembled Combiner Box With H4® Whips

24 Amphenol’s New 1000V & 1500V PV Combiner Box Products
Featuring Combiner Boxes with Built in H4/UTX Connector Technology!

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26 On site Cable Joiner for DC Feeders

27 10M ft PowerLink PV 10AWG Cable

28 61 PROJECTS 2.1GW ONTARIO (3) 30MW UT: (2) 55MW NY: (3) 6MW
NV : (3) 454MW NJ: (1) 5MW MD: (1) 10MW CA: (24) 978MW OH: (2) 4MW AZ: (3) 167MW NC: (15) 88MW NM: (2) 20MW TX (1) 201MW HI: (1) 47MW


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