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Part II. Dimensional Analysis and Experimentation
Chap. 3: Pipe Flow 1. Introduction • Dimensional analysis: - relationship btw. flow variables and physical properties in flows - useful in experimental design 2. Dimensional analysis • N variables ~ D dimensions (time, length, mass, etc.) ~ combined into indep. dimensionless groups, G=N-D • Buckingham pi theorem: reduces the number of variables (N G) useful in experimental design
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3. Smooth pipe flow: Newtonian fluid
Dimensionless groups • Smooth circular pipe flow: pressure-driven flow (Q & A: drag flow?) 6 variables (N=6) 3 dimensions (D=3) Indep. dimensionless groups, G=N-D=3 Aspect ratio, dimensionless |p| ~ dimensionally same as stress (v/D) Dimension check? : ½ v2 ~dimensionally same as stress
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Reynolds number Aspect ratio • Friction factor: Unique function of Re for smooth pipe flow of all incompressible Newtonian fluids.
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• Definition of friction factor:
Fk: force by the fluid motion A: characteristic area f: friction factor k: characteristic kinetic energy per unit volume For horizontal pipe flow, Hagen-Poiseuille Eq. (Sec. 8.4)
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Friction factor (f) - Reynolds number (Re) data
• f ~ unique function of Re • Two distinct regions: Laminar flow (Re < 2,100), f = 16/Re Transition region (2,100<Re<4,000) Turbulent flow (chaotic): good for intensive mixing - Blasius Eq.: ,000<Re<105 - von Karman-Nikuradse Eq.
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Capillary viscometry • Viscosity ~ an intrinsic physical property of a Newtonian fluid. Ex. 3-1) End effects • Entry length, Le: - Important in capillary viscometers for high viscous liquids
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Example) Pressure buildup at entrance region in capillary viscometer
Pressure distribution
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Physical meaning of Re • Ratio of the inertial to viscous forces at work in the fluid • Friction factor ~ ratio of the net imposed external force to the inertial force • Friction factor in laminar flow (no inertia) Right term is indep. of FI in laminar flow
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4. Power Power input • Rate at which work is being done on the flowing system (for the case of incompressible Newtonian liquid through a pipe) Force at upstream position 1: Force at downstream position 2: Net force on fluid: Work done to move the fluid: Rate of work: Dissipation • Work done on the flowing system ~ increases the system energy
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• Estimation of max. increase in fluid temp. using pumping power
- Max temp. occurs at adiabatic pipe Adiabatic increase in temp. • Lost work or viscous loss - Viscous dissipation: Power / unit volume for viscous losses, - Dissipation in laminar pipe flow: Check Eq. Ex. 3-2) Optimal pipe diameter (skip)
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5. Commercial pipe Relative roughness
• Previous f-Re for tube with a very smooth inner surface • One additional dimensionless group for above geometry k/D: relative roughness, Hydraulically smooth - In laminar flow, f indep. of k/D - After transition, f indep. of Re Complete turbulence
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Pipe roughness • f-Re-k/D for commercial pipes Hydraulic smoothness & complete turbulence regions exist. • Colebrook formula: • For 4,000 Re 2107, Ex. 3-3) Nominal and real diameter • Diameter of commercial pipe = nominal size - Inner pipe D depends on designed strength of pipe by the wall thickness. (see Table 3-3)
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6. Noncircular cross sections
• Finding flow rate and pressure drops in noncircular conduits “Equivalent” circular pipe Use f-Re diagrams • Diameter for cylinder, • Hydraulic diameter for any other conduit: For constant and noncircular area, e.g., rectangle ? Transition exists (2,100<Re<4,000) Comment: Hydraulic radius
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