2. Who is CROSS? • Founded in 1949 by James H. Cross
CROSS Manufacturing Incorporated produces one of the most extensive hydraulic component lines on the market today —all proudly made in the USA. The product line includes: welded and tie rod cylinders, directional flow and pressure control valves, gear pumps and motors, filters, accumulators, gear boxes, adapters and manifolds. CROSS distributes worldwide and supplies hydraulic components for many markets: agricultural, mobile, material handling, logging, utility, construction, mining and forestry.
• Founded in 1949 by James H. Cross
• Privately (family) owned and operated
• 220 Employees
• Two other manufacturing plants are within an 80 mile radius of
main cylinder plant in Lewis. Pumps and motors are manufactured
in Hays, KS and adapters and manifolds in Pratt, KS. Hays and Pratt also function as
satellite plants for the Lewis facility, manufacturing many cylinder components.
Our corporate office in Overland Park, KS.
• ISO certified since 1998.

3. PURPOSE STATEMENT
Cross Manufacturing, Inc. will glorify God through the design, safe and efficient production, and marketing of a complete line of fluid power products for both domestic and international markets.
Cross is committed to:
Christ being reflected in every transaction by following basic Biblical principles; serving fellow employees, customers and suppliers with integrity, honesty, responsibility and dependability.
Realizing continuous improvement in every aspect of operations.
Operating profitably both now and in the future by meeting the needs of our customers with quality products, timely deliveries, and competitive pricing.
Safety of all team members; an accident-free workplace; environmental responsibility.
Service with excellence; exceeding our customers’ expectations.
JOHN H. CROSS
PRESIDENT
purpose

4. QUALITY POLICY STATEMENT
The team of Cross Manufacturing, Inc. is committed to continually improving the
effectiveness of the Quality Management System, which will ensure quality products and services that satisfy the needs and expectations of our customers.

5. Today’s Purpose: To become familiar with Standard Products and Tools
Know where to find the information you need
to sell CROSS Products

6. Tools for Selling White Master Catalog Product specification sheets
Blue Full Line Catalog - all standard products,
warranty, safety and troubleshooting guides
Parts sheets
Price sheets (blue are standard stock products)
Sales Manual
Cross/Gresen cross reference
Valve Boxes - specs. with hookup on bottom
- to order .pdf product files
Fax: 620/
Phone us at 620/ !

7. Full Line Catalog
Standard Products - Maximum Discount regardless of Quantity
SAE or NPTF porting now
available as standard
Most valves and pumps, many cylinders ready for
“off the shelf” delivery

8. Today the Focus is on Control Valves & Cylinders
sample system
Today the Focus is on Control Valves & Cylinders

9. in blue Full Line catalog and on blue price sheets
Types of Valves
VALVES — accomplish three functions. They control:
Direction Flow Pressure
(SA) or AD* FD (built into *)
(S)BA * (S)BC * RD
(S)DV * series RC
C series * : (S)CD,(S)CA,CS RV
Converta
Selectors — (S)VS & (S)SD
(S) means Standard Stock - Full Distributor discount regardless of Quantity - listed
in blue Full Line catalog and on blue price sheets

10. B Series - BA (manual) Gresen SP Series
• 30 GPM flow rating, psi for pipe ports, 3000 psi for SAE
3000 psi for SBS.
• 1, 2 or 3 spool valve models available.
• Parallel circuit.
• Built-in load checks for lifting applications
• Excellent metering, integral differential poppet-type relief.
• Variety of spool types & actuator options.
• Power beyond & closed center available.
Porting (3/4 in/out NPTF,1/2 NPTF
work) in Full line catalog. Other options
available.
See additional SAE/ORB standard port offerings
in Full Line catalog
Example P/N: BA11AG3EA0
B series

11. Standard (S)BA’s in Full Line
Page 5
Standard (S)BA’s in Full Line
Features, Model Numbers, Descriptions, Applications
• NPTF or ORB/SAE
ports are now
available as standard
Full Line products
• All double acting
• Open and closed (cc)
models are available

12. (Similar to Gresen nomenclature Except order of spool type and
Part Number Building
Number
Part
BA231NAG3EA0 - two
Spool, 1st spool single act.
With Detent In (float);
2nd spool double Act.
Spr. Ctrd., 2000 psi RV,
Conv. Plug, Std. Ports
w/ Handle
(SBA12-SP #139579)
BA3313NANG3EA0
(sample batwing mower valve)
(Similar to Gresen nomenclature
Except order of spool type and
Actuator options.)

13. Parts and Field Options
Parts/options
Variety of Detent 0ptions,
(manual, spring centered,
Spring retracted &extended
Replacement pressure release
And Float kits)
Power Beyond Options,
Closed Center conversion
Shown in Parts List
(all parts replaceable
except spool and valve body)

14. CROSS Reference NOTES:
Cross SBA valves have built-in load check & come with a conversion plug.
To convert the std. SBA2 valve for power beyond order kit #1V0249 (#12 SAE) or #1V0208 (3/4" NPT) (see BA Parts list)
To convert to closed center function order kit #1V R0035 no relief plug (IV2015 kit) or order the -CC model (already converted with tighter spool fit) (see BA Parts list)
CROSS SBA valve come standard with end inlet, and outlet ports (optional top ports may be ordered)
Gresen SP valve have no option for a conversion plug. Anytime Gresen has a 'X' in the part number (ie. SPXTE-4-HP) the valve comes with a conversion plug - like the Cross SBA series
The 'TE' in the part number stands for 'optional top & end outlet' (the valve comes standard end outlet ports)
CROSS Reference NOTES

15. Selling Points: CROSS BA Series Gresen SP Series
Differential Style Relief is Ball & Spring Type
quieter and more precise
Serviceability - BA seals are Seals set down inside
at the end of the spools so spool so easier to nick
easier to replace
BA meters better - smoother operation
Availability and pricing
(Heavy duty steel handle assembly (#1V1626) is available if desired…
actually problems with CROSS handle are very rare)

16. New SDV Loader Valve Space Saving All ports on one surface
10 or 15 gallon models
Load checks for lifting
Built in power beyond
Float & regen options
Joystick or standard handles
See Page 6
in our Full Line catalog
for
• Model Numbers
• Descriptions
• Applications

17. BC BC Series features integral flow control. 25 gpm, 2500 psi
(Spool actions & options
similar to BA)
Secondary port
BA detent kits will fit BC
No closed center option
(secondary flow) to another system
Flow not designated for work ports can go internally to tank or externally from secondary for another system
Remove this internal plug before plugging externally IN
OUT

18. SBCS as Featured in Full Line Catalog
page 5
SBCS as Featured in Full Line Catalog

19. BS BS Series is SOLENOID OPERATED. 3000 psi for SBS Models
SAE ports(#12 in/out, #8 work).
Standard models listed in Full Line Catalog
(not currently stocked)

20. BP BP Proportional Valve SPECIFICATIONS: • 3000 PSI working pressure
• Cylinder port load checks
• Adjustable differential poppet relief
• Internal pilot and drain
• SAE ports 1 1/16-12 In & Out, 3/4-16 Work
(other sizes available)
• Minimum operating pressure: 135 psi BP

21. CA (manual), CS (solenoid), CD (pressure kickout), Converta - manual,
C Series - 1 or 2 spools
CA (manual), CS (solenoid),
CD (pressure kickout),
Converta - manual,
3 or 4-way convertible
Gresen 300 & 400 Series
C series
• 30 GPM flow rating.
• Up to 2000 psi operation.
• 1 or 2 spool configurations.
• Built-in relief - fixed or adjustable
• Pressure balanced hard chrome spools are select fit honed.
Available in 3-way and 4-way configurations,
No load check so not for lifting - use for motors or horizontal app.
Open or closed center, variety of detent options.
3/4” NPTF in/out, 1/2 “ NPTF work ports standard
See SAE/ORB standard port offerings in Full Line catalog

22. SCA2 Standard in Full Line Catalog
page 5
• Use for Motors or Horizontal applications

23. C series Part Number Building
CA11ABAO (SCA2) #100040
1 spool, 4-way, 3-position,
1500 psi RV, 3/4 x 1/2” nptf
Ports, with handle
CA211AABA0 - similar 2 spool
Must be ordered either
open or closed center -
Not convertible

24. 1V0294 detent if hold position
Converta (SCV-1)
Gresen 300 & 400 Series
Open center, 30 gpm ,
May be used for either single
Or double acting applications
No load check so not for lifting
(Conversion instructions in box.)
May be used with
1V0294 detent if hold position
Is desired

25. CONVERTA (SCV-1) conversion
• Simple and Fast
• All parts included

26. As Featured in Full Line Catalog
Page 6

27. SCD2E Logsplitter Valve
Manual extend, Pressure
Kickout on retract
Relief set at 2000 psi
Pressure kickout set at 1000
(Inverted handle for
Safety so spool can never drift
Into a power position)
We never recommend a
forward detent of any type
on a splitter application.

28. SCD2E -Featured in Full Line Catalog
Page 7

29. Selectors (S)VS2 - 20 gpm single selector
Gresen S-50
(S)VS gpm single selector
Gresen S-75
Gresen DS-75
(S)SD gpm double selector
Standard Models with Knob or Handle featured in Full Line
And Sales Manual

30. Single Selector Featured in Full Line
Page 8
NPTF or SAE/ORB ports
Standard model sold with knob - other options field installable

31. Single selector circuit
Single Selectors - Models VS2 & VS4
Single selector circuit
Oil enters through Port C and exits through Port A or B depending on which direction the spool is shifted
May be used to select between two circuits powered by a single pump so either cylinder can be operated independently
(For additional applications,
see Sales Manual) B A
Port C

32. Double Selector (SD4) Featured in Full Line
Page 8
NPTF or SAE/ORB ports
Standard Model sold with handle - other actuators and kits are
field installable

33. SD4 Double Selector Circuit
This valve provides an economical method of diverting flow to two separate hydraulic circuits (cylinders or motors) using the same directional control valve.
C, D ports - in and out - connects to control valve
A, E connects to one cylinder
B, F connects to other cylinder
(Select one function or other - cannot run both simultaneously)

34. VS4 & SD4 use common kits & add-ons
Selector Parts
VS4 & SD4 use common kits & add-ons
Handle
Knob
Spring return
Two-Position Detent

35. Selector Solenoid Option for VS4 and SD4
Must be installed at factory
Used with Spring Return
Specify - G “12 volt, HD endcaps”
“B” - spring return on opposite end
Must have ext. pilot and drain

36. Relief Valves RD - Differential Style Relief
Gresen JL Series
Gresen DXV Series
RC - Cushion (Double) Differential
RV - Pilot operated
When ordering - specify Relief setting, Adjustable or
Non- Adjustable and Port size

37. Relief Circuit To actuator - cylinders or motors
• Protects system from overpressurization
• Dumps oil to tank when pre-set pressure is
reached
• (often built-into control valve as in BA, C series)
To actuator - cylinders or motors

38. MOST COMMONLY ASKED VALVE QUESTIONS:

39. HOW DO I HOOK UP THE VALVE?
Inlet and outlet are marked on the valve as well as diagrammed on the box.
A and B (C, D, E and F if applicable) ports go to the cylinder ports.

40. WHAT VALVE SHOULD I USE FOR LIFTING?
spring
poppet
For safety, a valve with a load check is necessary in order that the load does not drop before it begins to raise again when you are shifting out of the neutral position. CROSS BA, AD, SS and DV valves have load checks.
(The load check is a spring loaded poppet which prevents the oil from backflowing until enough pressure is created to raise the load.)

41. WHAT VALVE DO I NEED FOR A LOADER?
see Full Line catalog p. 6
The most popular valve is the SBAF2 which has a float position on the first spool allowing the oil to circulate to permit the bucket to ride the contours of the ground.The second spool is for a two way cylinder and is spring centered to neutral.
Another option is the SBA22 which is spring centered to neutral on both spools but features no float.
(The valves are also available in closed center models SBAF2-CC or SBA22-CC or with joystick SBAF2J.)

42. I HAVE A JOHN DEERE. (or any other closed center system)
CAN I USE A STANDARD VALVE?
All SBA valves are convertible to closed center by installing a closed center plug(#1V0206) and no relief plug (#1R0035) as shown in literature shipped with the valve. (also see Sales Manual for full explanation)
Valves may also be ordered already converted to closed center - such as the SBA2-CC featuring a tighter spool fit. (AD/SA valves are also convertible)
Closed center faq
Quick Refresher
Open center Closed center (no relief in valve)
Constant flow in neutral No flow in neutral
No pressure in neutral Constant (Stand-by) pressure in neutral

43. HOW DO I HOOK UP SEVERAL VALVES IN SERIES?
Replace the conversion plug on the outlet side of the SBA valve with a power beyond sleeve (#1V0208).
Connect this line to the inlet of the second valve.
Run a tank line from the outlet of the first valve (which has priority) back to the reservoir.

44. Noted on Valve Tech. Sheet in White
HOW DO I CHANGE THE RELIEF OR BYPASS SETTING ON A VALVE?
Always use a pressure gauge in the inlet to assure precise results. An SBA valve may be adjusted by turning the adjustment screw under the acorn nut on the handle end of the valve. Clockwise will increase pressure.
The Converta or CA relief is a ball and spring type and is shim adjustable. Shims in the relief cap may be added or removed to increase or decrease pressure. The spring in the Converta is rated to 2250.
Do not exceed the recommended psi for the valve!
Relief setting
Noted on Valve Tech. Sheet in White
Master Catalog

45. 1V0294 WHAT DOES THE #1V0294 DETENT KIT DO?
This manual detent fits the SBA,SBC, C series or Converta and is field installable.
The valve handle (and spool) stays wherever it is placed until moved by the operator. Used frequently for motor applications. Never recommended for logsplitters.

46. CAN I PUT A FLOAT OPTION ON A STANDARD VALVE. (See P
CAN I PUT A FLOAT OPTION ON A STANDARD VALVE? (See P.5 of BA parts list)
Float
Float
No, the end of the spool as well as the lands are different so a standard valve will not accept a float detent. Float is a standard option on the SBAF2 and SBAF22. Float option should always be nearest the valve inlet.
(Spools are matched to the individual valve bodies so changing a valve spool in the field is not feasible.)

47. Pressure release CAN I PUT A PRESSURE KICKOUT ON A STANDARD VALVE?
Pressure kickout or automatic return to neutral requires a special internal machining which must be done at the factory when the valve is manufactured.
( It is a standard feature on the SCD2E - logsplitter valve. It may also be ordered on the B series.)

48. CAN I USE A STANDARD VALVE FOR A SINGLE ACTING CYLINDER?
Not recommended. If you plug a port on a standard SBA valve, the pump oil has no place to go as you are exhausting or lowering the cylinder. Consequently, it goes over the relief and overheats the system.
Valves with spools for single acting applications may be special ordered from the factory. (EXAMPLE: BA13AG3EA0 #133259)
(The Converta is convertible to single acting by replacing the long plug on the outlet side with the short SAE plug in the box. Directions and parts sheets are included with this valve.)

49. HOW DO I IDENTIFY A VALVE?
identification
HOW DO I IDENTIFY A VALVE?
The CROSS computer stock number is stamped in the shaded area on the handle end of the valve body on recent valves.
BA, BC, CA, CD & SS
SD & VS4 without solenoid
Solenoid or Pilot end caps
VS2, AD, SQV, & DCV stamped
With last 4 digits on machined
Surfaces or plugs
On older valves, the Z casting number is on the back
which would tell you which series, but individual functions
would have to be described. (ex. IZ0046, 1Z0202 etc.)

50. Valve Advantages
• Ground, plated and polished steel alloy spools are select fit to the
individual valve body for minimum leakage and smooth operation
• Rugged cast iron body construction
• Built-in differential relief valves in AD, BA & DV series. Ball and
spring type in C series.
• AD, BA, DV & SS valve feature integral load checks for lifting
applications as well as spool metering notches for feathering.
• 100% testing for external and internal leakage as well as spool bind
• Versatility of design and field kits permit conversion from open
center to closed center and power beyond applications as well as to
a variety of detent options

51. Cylinders Standard Tie Rod Types: DB (2500 psi),
DU & DE depth control (2500 psi)
(threaded rod extension)
DH (3000 psi)
NU & 3000 psi Standard Welded
Standard sizes listed in the Full Line Catalog

52. STANDARD FULL LINE CYLINDERS
(see pages 9 & 11)
• Features summary • Bore, stroke & rod dia.
• Closed center dim.
•NPTF or ORB/SAE
port sizes
• Weight

53. Cylinder Advantages
• Cylinder barrels are precision skived and burnished to provide long seal life
• Cylinder rods are induction hardened steel alloy, chrome plated and polished for long
wear life and protection from external damage and corrosion
• 90 durometer o-rings on 3 1/2"bore cylinders and above for durability at higher
pressures
• High tensile strength tie rods with rolled threads for extra strength. Larger tie rod
diameter than some competitors
• Tie rod design for easy field repair
• Double ported base facilitates porting either in line or 90 degrees to pins by rotating
head
• Double lipped u-cup on inside diameter of head for superior sealing

54. Features & Benefits of The CROSS Cylinder

55. Cylinder Identification
Labels with bore, stroke and rod diameter; CROSS
Stk. number & UPC number are placed on all standard cylinders

56. Cylinder Parts Sheets • Torque values are noted
• Dash # on rods & tubes indicate length in inches

57. Very important Also noted on parts sheets
Seal replacement
Very important
Also noted
on parts
sheets

58. ADVANTAGE
• 58 years experience in product testing, design and performance of hydraulic components
• Complete product line consisting of cylinders; directional, flow and pressure control valves; pumps and motors; filters and accumulators
• Supplier to major and shortline original equipment manufacturers for
agriculture as well as material handling, construction, utility, mobile, mining and forestry
• IS09001 Certified since • Worldwide distribution
• High quality product assured by trained employees committed to continuous improvement,
• Identifying number stamped on each component for easy field replacement
• Weekly production cycles for pumps and valves & two-cycle a month cylinder production give shorter lead times and as well as flexibility in responding to customer requirements.
• Dedicated and helpful sales staff to assist with product selection and orders
• Long and dependable service life at a competitive price
• Availability of parts and service

59. so Remember ...
Don't forget your tools!

60. for your kind attention!
Thank you
for your kind attention!