1. Pipeline Integrity Management System Presentation of ROAIMS

2. Contents
Introduction
ROAIMS for pipelines
ROAIMS for tanks / facilities
IT & Licensing
Integrity Services
References / Conclusion

3. Contents
Introduction
ROAIMS for pipelines
ROAIMS for tanks / facilities
IT & Licensing
Integrity Services
References / Conclusion

4. Collaboration Setup Client AMT Level 1 Technical Support
Data Collection & Integration
Training
Requirement / Change Specification
Project Management
ROSEN
Software Implementation
Software Customization
Updates / Upgrades
Level 2 Technical Support
ROSEN Asset Integrity Management Software & associated Services

5. Business Segments Software implemented for:
Pipeline Systems (onshore & offshore)
Above-Ground Storage Tanks
Sea-going Vessels
ROSEN Asset Integrity Management Software & associated Services

6. Contents
Introduction
ROAIMS for pipelines
ROAIMS for tanks / facilities
IT & Licensing
Integrity Services
References / Conclusion

7. ROAIMS Overview
ROAIMS encapsulates the tools, the consistent logic and associated services for:
Data Management and integration / alignment of Inspection Results
Design & Construction Data Integration
Document Control
Immediate and Future Repair Planning
Risk Assessment & Prioritization
Field verification coordination
Rehabilitation action tracking
Fully auditable record-keeping
and assessment capabilities.
ROSEN Asset Integrity Management Software & associated Services

8. Asset Management
Asset Manager is the gateway to all functions of the ROSEN Asset Integrity Management Software (ROAIMS).
It allows to centrally conduct all the necessary steps to achieve a successful integrity management process.
All gathered assets on a single view
Hierarchical register
Enter relevant operational
parameters to each asset
Integrated management of
pipelines, tanks and other
assets.
ROSEN Asset Integrity Management Software & associated Services

9. Data Integration Straight forward GUI to perform data integration
Data is loaded in Standardized Database, e.g. PODS, APDM
Time component included (e.g. for consecutive inspections)
Connection to existing DB (e.g. from GIS)
Integration of most geographical formats
Connection to Web Map Services
ROSEN Asset Integrity Management Software & associated Services

10. Document Control
The central storage facility for all integrity-related documents within the ROAIMS environment.
The application allegorizes the bridge between the structured storage of documents and the database keeping all integrity related details.
Link documents to each specific asset
Included comprehensive search/filter functionalities
Connect to DMS
ROSEN Asset Integrity Management Software & associated Services

11. Inspection & Testing
Data Alignment Manager & ETL are used to integrate all necessary distance based or geo-referenced data to a common centerline route.
The standardization of all data from the multiple sources enables for integration and cross-analysis of large data volumes.
Spatial & linear centerline alignment
Weld-to-Weld alignment
Supporting proprietary and
industry-standard data models
ROSEN Asset Integrity Management Software & associated Services

12. Combined Visualization & Analysis
In ROAIMS all integrated and calculated data can be overlaid with each other:
Comparison of consecutive ILI runs
Overlay internal and external inspection results
HCA’s or other geospatial conditions.
Risk Assessment and Spillage outcome in geographical context.
Geographic queries
(e.g. filtering, buffering)
&
&
&
ROSEN Asset Integrity Management Software & associated Services

13. Risk model (QPRAM) outline
PoF Assessment: Adjustment of threat model based on regional peculiarities (e.g. Permafrost, Geotechnical factors)
Diagnostic Records: Utilization of ILI and Aboveground Surveys to adjust specific threat results
Failure scenario analysis: Failure Modes (leak/rupture) and release scenarios (spillage, thermal radiation, etc).
Consequence Assessment: Leak and Rupture Scenarios considering Land Types, Population Density etc.
Risk Assessment Combining PoF and CoF results and comparing with acceptability thresholds. Prioritization of preventative and mitigative actions.

14. Risk Assessment
The Risk Model is structured to answer three basic questions:
Which threats are active?
Will the active threat result in a leak or a rupture?
What is the company liability in the event of a failure?
To prioritize the system for maintenance and inspection activities an assessment has to be carried out both for active threats and for the consequences of a failure.
Dynamic Segmentation
Threat assessment based on rules derived
from applicable codes and industry
best practice, e.g. ASME B31.8s
• Suggestion of verification and
mitigation procedures
for all identified threats
ROSEN Asset Integrity Management Software & associated Services

15. FFP Assessment
The new Feature Assessment version combines ROSOFT capabilities with latest technological advantages of the ROAIMS framework.
Fully centralized Database environment for all ILI and related information (e.g. from field)
Statistics and Pivot Charts
Full integration with Repair Coordinator
On-the-fly tracking of repair state
Defect editing and updating
Comparison of assessment
methods …
ROSEN Asset Integrity Management Software & associated Services

16. Corrosion Growth
Using the results of in-line inspections and corrosion growth estimations, the application aims to simulate the future conditions of a pipeline section.
Directly apply growth rates to ILI runs and estimate future conditions for any point in time
Growth rates typically come from Level 2 Assessment (Signal comparison, coupons, ...) and are applied per segment
Box-data based automated calculations can be applied
Results:
Defining appropriate
re-inspection intervals
Facilitating preparation
of annual repair budgets
ROSEN Asset Integrity Management Software & associated Services

17. Diagnosis of Threats External Corrosion / CP Underprotection:
CP potential level analysis (CP / CIS readings)
Soil corrosivity analysis (Soil resistivity readings)
Coating defect analysis (DCVG readings)
Outcomes can be overlaid with ILI and other data.
ROSEN Asset Integrity Management Software & associated Services

18. Stress Analysis
Module analyzes bending strain based on ILI XYZ mapping data
Based on editable variables resulting strain areas are calculated
User has to confirm calculated strains avoiding consideration of field bends
ROSEN Asset Integrity Management Software & associated Services

19. Rehabilitation Combined planning and execution of identified tasks:
Defect Repair tasks
Improvement of underprotected CP segments
Risk-based mitigation tasks
ROSEN Asset Integrity Management Software & associated Services

20. Rehabilitation
Field repair activities can fully be tracked and managed. Main characteristics:
Creation of dig campaigns and comparison of results against reported defect characteristics
Combination of features to groups as basis for repair (e.g. based on close proximity of defects)
Attachment of documents/
pictures to verifications
Anomaly Reports
ROSEN Asset Integrity Management Software & associated Services

21. Contents
Introduction
ROAIMS for pipelines
ROAIMS for tanks / facilities
IT & Licensing
Integrity Services
References / Conclusion

22. Design Data
The Design Data application supports Tank Data Management to modify all relevant information:
Create / Retrieve
Update / Delete General Information
Visual interface guides though the process of entering values on:
General tank information
Roof Data
Shell Data
Bottom Data
Surroundings Data

23. Integrity Planning Design Data integration for all tank components
RBI based on industry best practices
Complies with API 580 and EEMUA
Replaces time-based inspection systems with flexible inspection programs

24. Task Coordinator
The application allows to analyze and track all scheduled events either automatically created or custom-made in the Integrity Planning environment.
It provides a comprehensive overview of all tank assets including detailed time frames and descriptions on actions to be performed on them.
Product features:
Risk-based inspection
measures for all tank assets
Maintenance activities
on all tank assets
Filter, sort and group
functionality

25. ROAIMS for facilities
Next major development go towards combined RBI on various types of assets in facilities.
Management and assessment of corrosion loops
Handling of piping, vessels, valves, equipment, …
RBI methodology based on applicable standards (e.g. API 353)
Management of all inspection data (pigging, visual, UT spot measurements, …)
Interfaces to existing CAD documentation
Tank modules will likely be
merged inside new
Environment.
ROSEN Asset Integrity Management Software & associated Services

26. Contents
Introduction
ROAIMS for pipelines
ROAIMS for tanks / facilities
IT & Licensing
Integrity Services
References / Conclusion

27. IT – Security
Module “User Permissions” responsible for functionality and asset assignments
By default “single sign-on” log-in via Active Directory authentication
User groups / roles can be inherited from AD definitions
Database access via “Application Roles”
ROSEN Asset Integrity Management Software & associated Services

28. IT – Audit Capabilities
Logging Service implemented on Server
User Permission defines which actions shall be “logged”
Administration Manager visualizes auditable logging
ROSEN Asset Integrity Management Software & associated Services

29. Lingen (GER), Bogota (COL) ROAIMS Support Ticket System
IT – Support Network
Level 1 Support via AMT
Level 2 Support established in RTRC’s
Communication Level 1 and Level 2 via Ticketing System
Level 1 Support will be reachable via telephone and on a 5x8 basis with an 8 hour response time
Client
Level 1 Support
AMT (RUS)
Lingen (GER)
Houston (USA)
Bogota (COL)
Perth (AUS)
Level 2 Support
Lingen (GER), Bogota (COL)
ROAIMS Support Ticket System
ROSEN Asset Integrity Management Software & associated Services

30. IT – Licensing
ROAIMS is licensed on a concurrent basis (floating licenses)
License key installed on server
Only consecutive access limited
Installation on unlimited amount of machines
Licensing depends on three parameters:
Purchased modules
No. of server installations required
No. of consecutive users (estimated)
per server installation
ROSEN Asset Integrity Management Software & associated Services

31. Contents
Introduction
ROAIMS for pipelines
ROAIMS for tanks / facilities
IT & Licensing
Integrity Services
Conclusion

32. Fitness-for-Purpose
Optimization of long-term maintenance and repair budgets
Technical basis for Integrity Management Plan
Determination of immediate and future repairs over a 5 year period
Benefits:
Assessment of the reported
features and anomalies using
best industry practice
Avoid costly excavation and unnecessary repairs whilst maintaining safety by using more accurate assessment methods
Diagnosis of the likely causes of corrosion, or other damage, and identification of appropriate preventative measures
Direct input into ROAIMS Feature Assessment and Repair Coordinator module.
ROSEN Asset Integrity Management Software & associated Services

33. Corrosion Growth Assessment
Assessment of corrosion growth activity along pipeline
Comparison of multi-year inspection datasets
Consideration of raw data and boxed data
Benefits:
Accurate determination of corrosion
growth rates
Understand effectiveness of
corrosion control systems
Basis for sound corrosion-management decisions
Combined with FFP/FFS used to optimize future repair strategies
Direct input to ROAIMS Corrosion Growth Timeline module.
ROSEN Asset Integrity Management Software & associated Services

34. High Consequence Area Determination
Determination of HCA’s along the length of a pipeline section according to regulations (e.g. US Code of Federal Regulations CFR 49 Part 192)
GIS-based analysis of direct or indirect impact and transport zones
Benefits:
Can be performed directly based
on latest inertial ILI results
Input on selection of Safety Factors
for defect assessment
ILI defects can be filtered for environmental criticality
Direct input to ROAIMS Risk Assessment module.
ROSEN Asset Integrity Management Software & associated Services

35. GIS Services
Strategy plan for spatial data storage and modeling of Geodatabases in compliance with industry standards
Acquisition, integration and processing of required geographical data (remote sensing, aerial and satellite imagery, topographical data)
Creation of a geographical pipeline centerline and data accuracy enhancement based on inertial inline inspection data and other spatial sources
Alignment sheet generation
ROSEN Asset Integrity Management Software & associated Services

36. Contents
Introduction
ROAIMS for pipelines
ROAIMS for tanks / facilities
IT & Licensing
Integrity Services
References / Conclusion

37. Case Study – Gas Transmission
State-owned Rumanian Gas Operator –
13k Km of Transmission Pipelines
Interface to MapInfo GIS System
Interface to Maximo (Workorder Management)
Initial Data Integration and Integrity Analysis for sample lines
Risk Model customization
Methodology training on Integrity Management
Results:
Client currently follows up the
implementation for complete network
Fully self-sufficient group with
divisions around the country
ROSEN Integrity Solutions GmbH

38. Case Study – Gas Transmission
Biggest Ukrainian Gas Operator – 30k Km of Transmission Pipelines
Implementation of Ukrainian Defect Assessment codes
Survey work collecting environmental and CP data
Methodology training on Integrity Management
Results:
Client handed over a customized
software enabling comparison of
local codes against international
standards
EU supports promotion for other
beneficiaries in CE, CIS region
ROSEN Integrity Solutions GmbH

39. Case Study – Gas Transmission
Biggest New Zealand Gas Operator –
3k Km of Transmission Pipelines
Two-phased approach
(1. on ILI, 2. on Aboveground Surveys)
System fully hosted and supported by ROSEN
Data integration from multiple ILI vendors
Currently digitizing all excavation results and parallel updates of ILI results
Phase II ongoing and upload
templates customized
ROSEN Integrity Solutions GmbH

40. Case Study – Chemicals
Pipeline centerline creation & update based on inertial ILI results
Full data migration for 1400 miles of pipelines into PODS
Integration and alignment of 40+ ILI runs from various vendors
Integration and alignment of all available External Inspection data (CP, CIS)
HCA Processing and spill modeling
Risk model analysis and adaptation
Secured Server hosting
Result:
Client handed over an integrated set
of data and a fully self-explanatory
Risk Assessment module
ROSEN Integrity Solutions GmbH

41. Case Study – Hazardous Liquids
Implementation & Customization of a Pipeline & Tank Integrity Management Software
Processing of geospatial data layers such as HCA’s and Aerial Photography
Risk Assessment for 7000 km of Pipelines
Risk-based Inspection for 260 Storage Tanks
Results:
Delivery is used as master source for future
maintenance budget planning
Risk Assessment is updated by client
frequently to monitor spending impacts
The overall project was rated by client with 98 out of 100 possible success points.
ROSEN Integrity Solutions GmbH

42. Case Study – Offshore Project
Gaz de France E&P
Worldwide GDF Safety Award 2012
1200 kilometer offshore pipelines
20 kilometer onshore pipelines
Full software implementation and data integration
Custom algorithmic developments (free span analysis, rock dumping calculations, …)
Custom interface developments (ESRI ArcGIS, MS SharePoint, IBM Maximo)
On-Site data integration of Pipeline records and connected Offshore Structure Data

43. Why ROAIMS?
Optimized tools for inspection data alignment, integration and comparison
Change from qualitative decisions to a quantifiable and auditable decision making process streamlines maintenance and inspection spending
Future trending of collected inspection data allows for long-term rehabilitation planning and predictions of upcoming budget requirements
Proper documentation of performed rehabilitation actions prevents from unnecessary and repeated field activities
Individual expertise can be made transparent and re-usable e.g. through the implementation in form of algorithms or threat mitigation procedures
ROSEN Asset Integrity Management Software & associated Services

44. Thank you for joining this presentation.