1. TM 720: Statistical Process Control
IENG Lecture 01
Introduction to Operational Strategies
5/11/2018
ENGM 720: Statistical Process Control
(c) D.H. Jensen & R.C. Wurl

2. ENGM 720: Statistical Process Control
Agenda
Introductions
Course Overview
Materials
Expectations
Questions & Issues
Data Collection
5/11/2018
ENGM 720: Statistical Process Control

3. ENGM 720: Statistical Process Control
IENG 451
Lecturer:
Dr. Dean Jensen
138 Industrial Engineering / Library
(605)
Office Hours:
M, Tu, W, Th: 11:00 AM – 11:50 AM
Class Meetings:
M, W: 1:00 PM – 1:50 PM, CB 110
Th: 1:00 PM – 2:50 PM, CB 110
5/11/2018
ENGM 720: Statistical Process Control

4. ENGM 720: Statistical Process Control
Background
Academic:
Industrial & Manufacturing Engineering
Oregon State University
Ph.D. Industrial Engineering
University of Iowa
M.A. Technology - Supervision & Management
University of Northern Iowa
B.S. Computer Engineering
Iowa State University
5/11/2018
ENGM 720: Statistical Process Control

5. ENGM 720: Statistical Process Control
Background
Industry Experience:
Land Surveying Crew
Data Systems Manager
Programmer
Network Engineering
Plant Engineering
Manufacturing Engineering
Design Engineering
Hazardous Waste Management
Plant Administration
7 plants, 3 towns
Consulting
Commercial Avionics
Medical Supplies
Air Force & Naval Fleet Maintenance Facilities
Die Cast Foundry
Farm Toys
Semiconductor Fab
5/11/2018
ENGM 720: Statistical Process Control

6. ENGM 720: Statistical Process Control
Course Overview
This is an ELECTIVE course:
This course covers topics commonly referred to as Lean Six Sigma.
This course meets the Six Sigma Philosophy requirement for the Six Sigma Green Belt Certificate.
5/11/2018
ENGM 720: Statistical Process Control

7. ENGM 720: Statistical Process Control
Learning Objectives
Students will demonstrate:
The ability to identify and explain the philosophies of operational excellence, such as lean manufacturing and six sigma.
The ability to create a series of value stream maps.
5/11/2018
ENGM 720: Statistical Process Control

8. ENGM 720: Statistical Process Control
Learning Objectives
Students will demonstrate:
The ability to apply the operational strategies of operational excellence, such as lean manufacturing and six sigma, in a variety of industry situations.
The ability to utilize appropriate lean and six sigma metrics to improve a system or process in a DMAIC cycle.
5/11/2018
ENGM 720: Statistical Process Control

9. ENGM 720: Statistical Process Control
Course Overview
Topics to be covered:
Six sigma philosophy and DMAIC problem solving methodology.
Variation and its impact on operations
Metrics for operational excellence
Lean manufacturing / thinking philosophy
5/11/2018
ENGM 720: Statistical Process Control

10. ENGM 720: Statistical Process Control
Course Overview
Topics to be covered:
Value stream mapping.
Standard Work
Identifying and eliminating waste
Continuous improvement
Implementation of change
5/11/2018
ENGM 720: Statistical Process Control

11. Recommended Materials
Textbooks:
Dennis, P. (2015). Lean Production Simplified (3rd ed.). Boca Raton FL: CRC Press. 170pp. ISBN-10: ,
ISBN-13: )
George, M. L., Rowlands, D., Price, M., Maxey, J.. (2005). Lean Six Sigma Pocket Toolbook. New York NY: McGraw-Hill. 282pp. ISBN-10: ,
ISBN-13:
5/11/2018
ENGM 720: Statistical Process Control

12. ENGM 720: Statistical Process Control
Required Materials
Engineering Notebook
9-3/4" x 7-1/2", 5x5 quad-ruled, pp. (approx.).
Engineering Problems Paper
8-1/2" x 11", three hole drilled, ruled five squares/division, 50 pp. (approx.).
Mechanical Pencil
0.5 mm, HB or B lead with comfortable grip
Plastic-based Eraser
clickable pen-style suggested
5/11/2018
ENGM 720: Statistical Process Control

13. ENGM 720: Statistical Process Control
Expectations
Grading Scale:
A 90% B 80% C 70% D 60%
F < 60%
Weighting:
Assignments 25%
Midterm Exam 25%
Final Exam 25%
Project Work 25%
Bonus Points 5%
5/11/2018
ENGM 720: Statistical Process Control

14. ENGM 720: Statistical Process Control
Expectations
Assignments:
Assignments will be electronically turned in at Lab Time
Solutions will be posted on-line (sometime later)
Exams:
Exams are open Engineering notebook; and closed textbook and homework.
Most necessary tables and diagrams will be provided – these should be placed in your Engineering Notebook.
5/11/2018
ENGM 720: Statistical Process Control

15. ENGM 720: Statistical Process Control
Expectations
Make-up Work (Assignments):
Make-Up work is the student’s responsibility, and is arranged at the lecturer’s discretion. Policies:
Foreseeable Circumstances - contact the lecturer as far in advance as possible ( ).
Unforeseeable Circumstances - contact the lecturer as soon as practical (leave phone message).
If an assignment is less than 24 hours late, it will be held until the end of the term. If the student’s grade is borderline (within 1.5% of the next highest grade without considering the late assignment, then the held assignment will be graded and assessed 50% of the earned credit. There is no credit for unapproved late assignments after 24 hours have passed.
5/11/2018
ENGM 720: Statistical Process Control

16. ENGM 720: Statistical Process Control
Expectations
Academic Honesty:
OK to work together on HW for this class:
as long as what appears on your sheet is your work, your words, and your writing
OK to copy my materials for this class:
download and print slides to your engineering notebook for this class
download and use my spreadsheet templates for your assignments and practice in this course
Exams are always individual work
5/11/2018
ENGM 720: Statistical Process Control

17. TM 720: Statistical Process Control
Questions & Issues
Students with special needs or requiring special accommodations should contact the instructor, Dr. Jensen, at and/or the campus ADA coordinator, Megan Reder-Schopp, at at the earliest opportunity.
5/11/2018
ENGM 720: Statistical Process Control
(c) D.H. Jensen & R.C. Wurl

18. TM 720: Statistical Process Control
Data Collection
Name Course ID
Preferred name Term / Year
address
On-Campus/Distance Your major
Hometown
Anything else the instructor should know
about you
5/11/2018
ENGM 720: Statistical Process Control
(c) D.H. Jensen & R.C. Wurl