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Jim Fast Pacific Northwest National Laboratory

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Presentation on theme: "Jim Fast Pacific Northwest National Laboratory"— Presentation transcript:

1 Jim Fast Pacific Northwest National Laboratory
WBS 1.02 iTOP Optics Jim Fast Pacific Northwest National Laboratory

2 James Fast, US Belle II Directors Review (Pre CD-2/3)
Talk Outline WBS Element Scope Performance Requirements Cost Estimate Schedule Risk Summary 16-17 January 2013 James Fast, US Belle II Directors Review (Pre CD-2/3)

3 James Fast, US Belle II Directors Review (Pre CD-2/3)
iTOP Modules iTOP: imaging Time-Of-Propagation detector US project is providing quartz optics (WBS 1.02) Bars (1.25 m x 40 cm x 20 mm) Mirrors to reflect light at far end of bars Prisms to expand image on to photodetector plane U. Nagoya is providing photodetectors and bar boxes US project is providing readout electronics (WBS 1.03) Integration will be done at KEK US involvement in integration and commissioning funded through laboratory and university grants 16-17 January 2013 James Fast, US Belle II Directors Review (Pre CD-2/3)

4 James Fast, US Belle II Directors Review (Pre CD-2/3)
WBS 1.02 Scope Scope of this WBS element Specifications, procurement and acceptance test for quartz optics for the iTOP counters Beam tests, cosmic ray tests and simulations to validate iTOP counter performance Development of software tools for analysis of iTOP counter data Preproduction of 4 sets of optics (OPC funds) Production of 16 sets of optics (TEC funds) 16-17 January 2013 James Fast, US Belle II Directors Review (Pre CD-2/3)

5 Performance Requirements
This WBS is primarily delivery of iTOP optics Performance requirements translate into detailed optics specifications Developed and vetting with simulations and beam tests discussed in next talk This WBS includes cosmic and beam tests of prototypes and modeling studies Results of beam test in next presentation 16-17 January 2013 James Fast, US Belle II Directors Review (Pre CD-2/3)

6 James Fast, US Belle II Directors Review (Pre CD-2/3)
Bar Specifications 16-17 January 2013 James Fast, US Belle II Directors Review (Pre CD-2/3)

7 Quartz Vendor Evaluation
Early experience with bars raised concerns Finished bars over 1 year late and under thickness Added second bar vendor (Zygo) and increased prototyping in response to CD-1 and DOE Mini Review recommendations Testing quality and production rates Very good experience with Zygo and ITT Optics meeting specifications Deliveries have been on or near promised dates Balance of prototypes due by end of February Quantify what preproduction optics meet specs and can be used in experiment 16-17 January 2013 James Fast, US Belle II Directors Review (Pre CD-2/3)

8 CD-2/3 Cost Estimate – WBS 1.02
16-17 January 2013 James Fast, US Belle II Directors Review (Pre CD-2/3) 8

9 James Fast, US Belle II Directors Review (Pre CD-2/3)
Cost Basis of Estimate Reasonable Cost Range Make up of cost estimate 89% of cost is subcontract procurement of quartz material and fabrication of bars, mirrors and prisms. Prototypes awarded represent 29.3% of total quartz cost Engineering labor associated with prototype testing and final acceptance testing or optics, interface with mechanical and calibration systems development. Maturity of the estimate Fixed-price contract options for AOS bars and ITT mirrors represent 45.3% of remaining quartz costs Estimated costs for other optics equal to qty=4 prototypes Costs may be lower for larger production orders 16-17 January 2013 James Fast, US Belle II Directors Review (Pre CD-2/3)

10 James Fast, US Belle II Directors Review (Pre CD-2/3)
Schedule In light of difficulties meeting original schedule for iTOP installation, Belle II management has decided to do a phased installation >1/2 of iTOP installed on original schedule (February/March 2015) Rest of iTOP will be assembled as optics arrive (through August 2015) Full iTOP installation during summer shutdown (likely 2017) Little impact on physics Early physics run likely to be on Upsilon(3S) which relies less on iTOP High luminosity operations of SuperKEKB delayed ~ 1 year Driven by readiness of damping ring 16-17 January 2013 James Fast, US Belle II Directors Review (Pre CD-2/3) 10

11 Schedule Key drivers/constraints
CD-3 April 2014 to support quartz procurement plan Delivery of >½ of quartz to support KEK installation date – Feb/Mar 2015 2011 2012 2013 2014 2015 B CR B CR B CR Beam & Cosmic Tests Preproduction Optics Production Optics CD-3 Module Assembly Install & Commission Periods shown are calendar years 16-17 January 2013 James Fast, US Belle II Directors Review (Pre CD-2/3)

12 James Fast, US Belle II Directors Review (Pre CD-2/3)
WBS 1.02 Risks Major risks of WBS element 1.02 Quartz bar vendor has a production problem (e.g. can’t meet specs) and delivery of quartz is delayed. (Schedule & Cost) Mitigation: Second bar vendor added Significant prototyping done with rates commensurate with what is required in production to evaluate schedule and quality Mechanical design does not mature enough to pass technical design review (Cost) Risk retired 2012 Beam test is delayed because of availability of resources 16-17 January 2013 James Fast, US Belle II Directors Review (Pre CD-2/3)

13 James Fast, US Belle II Directors Review (Pre CD-2/3)
Conclusion Scope of WBS 1.02 well understood Evidence - Specs validated by numerous reviews Vendor prototypes meet specifications Fixed-price contracts for ~1/2 of optics in place Remaining optics costs based on prototype costs Costs are known and fit within funding profile Evidence – Costs defined by bid/vendor quote Fits funding profile Belle II schedule adjusted to be compatible with DOE funding and vendor production capabilities Partial installation on original schedule Feb/Mar 2015 Remainder of modules scheduled for completion in Fall 2015 Ready for CD-2/3 16-17 January 2013 James Fast, US Belle II Directors Review (Pre CD-2/3)


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