1. Sakshi Auto Parts Pvt Ltd
Works Add:
Gat No – 1427 /1-2 , Shikrapur, Tal- Shirur, Pune .
Corporate Office:
S.no.206, 1st Floor, Gera Emporia, Behind Phoenix market city, Viman nagar, Pune Tel: –

2. Directors Managing Director – Mr.Jitendra Gupta.
Director – Mrs -Premsheela Jitendra Gupta.

3. Certificate’s Central Excise No- AAPCS5480CEM001 ( 01.08.2011)
Certificate of Incorporation – U31109PN2011PTC138899
Maharastra Polution Control Bord
Consent To Establish –No-BO/MPCB/RO(HQ)/PUNE/CE/B-97 ( )
Consent To Operate –No-BO/MPCB/RO(HQ)/PUNE/CO/B-789( )
MEPL –MEPL/CPS259 ( TO )
Central Excise No- AAPCS5480CEM001 ( )
TIN – V, C
PAN – AAPCS5480C
Service Tax No – AAPCS5480CSD002

4. LEAD SMELTING–I BATTERY CHARGING - II

5. SUMMARY Date of Establishment : 2010-11 Legal Status : Private Limited
Registered Capital : 2,50,00,000/- [ Two Crores fifty Lacs Only ]
Main Business : Lead Smelting, Battery Charging ,
Employees : Nos
Import and export permits : No
Import and export code : No

6. LEAD SMELTING Smelting area – 26000 s.f
Battery Cutting area s.f
1st Production

7. Equipment List Rotary Furnace 10 MT 3 Nos Rotary Furnace 5 MT 1 No
Pot 30 MT – 1 No
Pot 20 MT 1 No
Wet Scrubber – 1 No
Polution Equipment -2 Units
Air Compressor 60HP – 1 No
E.O.T. Crane 5 MT – 1 No
500 KVA D.G. Set – 1 No

8. Transformer 1000 HP
Weighing Scale 5 MT – 1 No
Weigh Bridge 50 MT with foundation – 1 No
E.T.P. Plant
APFC Panel – 2 Nos
VFD Panel – 1 No
Changeover Panel – 1 No

9. Smelting Production Capacity
Remelted Lead MT Per Month
Pure Lead – 500 Mt

10. STEPS INVOLVED IN ECO-FRIENDLY LEAD RECYCLING PROCESS
Collection of whole wet BATTERIES
Safe Storage of Batteries
Battery Cutting/Crushing & Separation of Lead bearing material & other component along with Neutralization of Acid/Electrolyte
Smelting in Closed compact Furnace with Effective Pollution Control Equipments
Highly Efficient Refining Process
Effective control of the fumes & gases generated during operation of furnaces
Proper treatment of wet & solid effluents generated while pollution control

11. COMPONENTS OF LEAD RECYCLING…
Battery Cutting & PP Crusher
Acid Draining/Acid Neutralization System
Smelting Furnace – Rotary Type
Complete Pollution Control Equipments
Refining
Fugitive Emission Control System

12. PROCESS FLOW CHART

13. The effective Pollution Control Equipments consist of the following :
Dust Collector  Cyclone  Cooling Tower
.Bag House  Wet-Scrubber  Chimney

14. Air Filtration Equipments
Air Filtration is an important aspect of the Lead Smelting Plant without which it is not feasible to carry on the process in Green concept. Smelting as we all know is a direct burning process of Raw material and highly heated flue gases are made to go out of the Furnaces. These gases are handled through the series of equipments which acts as a barrier and doesn’t allow the harmful components to get out of the stream Company is also providing Turnkey solutions exclusively in Air Filtration or Air Pollution Control. These systems comprises of Settling Chambers, Cyclones, Bag House and Scrubbers as the major component. Once that the gases are filtered and treated they are discharged to the atmosphere through a stack.

15. Pollution Control & Waste Management
In Lead Smelting/ Recycling process following equipment in series mainly  form Pollution Control system:
Dust Collector
Cyclone
Cooling Tower
Spark Arrester
Bag House
Wet-Scrubber
Chimney

16. Dust Collector
It is a sort of Gravity Settling Chamber, the gravity-settling chamber consist of a chamber with baffles in which the gas velocity is reduced to enable dust to settle out by the action of gravity. Here normally the settling of particles larger 100 micron takes place. The velocity of flue gases entering into the dust collector will not be more than 2 m/sec and designed for minimum turbulence in chamber for easy settlement.

17. Cyclone
It is connected after Dust Collector where flue gas path involves a double vortex with the gas spiraling downward at the outside and upward at the inside. When the gas enters the cyclone, its velocity undergoes redistribution so that the tangential component of velocity increases with decreasing radius. The spiral velocity in a cyclone reaches a value several times the average inlet-gas velocity. These cyclone collects the dust up to the size of 50 Micron.

18. Cooling Tower
It is connected after the Cyclone where the flue gases are allowed to cool down up to 1200C to 1300C to avoid burning of filter bags. This is properly designed as per the ambient air temperature and based on the heat transfer through conduction and convection. At the bottom of the cooling tower screw conveyor with Rotary air lock valves are provided to collect discharge dust in the bins

19. Bag House Filtration
Bag House Filtration is a necessary part of today’s Industries. Bag house is a generic name for Air Pollution Control Equipment (APC) that is designed around the use of engineered fabric filter tubes, envelopes or cartridges in the dust capturing, separation or filtering process.
Bag houses are the system which can be engineered for almost any dust producing application under almost any set of circumstances. Because of the wide range of available fabric filter media, the bag house has proven that it will remain a prime player in the worldwide quest for cleaner air.
Similarly Bag House Filtration is essential part of any Lead Recycling / Smelting Industry. Sakshi Auto Parts Pvt Ltd is providing Bag house after intense design and consideration of their applications from plant to plant.
Pulse Jet Cleaning system is one of its automatic feature that assures Pollution free Lead Recycling.

20. Wet Scrubber
It is one of the most essential equipment in the series for controlling pollution mainly removing gaseous pollutants. Counter Current vertically upward flow flue gas against water spray through the packed bad improve efficiency of removal of most unwanted gas from flue gas by water. Mist generated during wet scrubbing action is controlled by mist eliminators present in wet scrubber before flue gas outlet port.
|The circulating water absorbs Sulfur Di-Oxide gas and the acidic water formed which passes through Water Treatment Plant and get neutralized. Neutralized water is re-circulated in the system.

21. Chimney
Chimney is provided for venting flue gases and dispense pollutants at altitude helping to ease down its influence on surrounding over greater area reducing pollutants concentration in compliance with regulatory limits.

22. Bag House Filtration
Bag House Filtration is a necessary part of today’s Industries. Bag house is a generic name for Air Pollution Control Equipment (APC) that is designed around the use of engineered fabric filter tubes, envelopes or cartridges in the dust capturing, separation or filtering process.
Bag houses are the system which can be engineered for almost any dust producing application under almost any set of circumstances. Because of the wide range of available fabric filter media, the bag house has proven that it will remain a prime player in the worldwide quest for cleaner air.
Similarly Bag House Filtration is essential part of any Lead Recycling / Smelting Industry. Sakshi Auto Parts Pvt Ltd is providing Bag house after intense design and consideration of their applications from plant to plant.
Pulse Jet Cleaning system is one of its automatic feature that assures Pollution free Lead Recycling.

23. Our well-designed  Rotary Furnaces, integrated with modern accessories and pollution control equipment form the core of our Battery Recycling Plant, which have proven to be technically and economically viable for a range of capacities, while showing good compliance with environmental standards

24. Our Charging Profile Charging Area : 12650 Sq.ft.
Packing Area : 10,000 Sq.ft.
Electricity Capacity : 1000 Kva
Rectifier Machine : 12 Nos.
Cooling Tower : 1 Nos
Acid Storage Capacity : 37,000 Kg,s
Lifting Crane : 2000 Kg,s
Battery Charging Tank : 8 Nos  
Charging Capacity : Monthly

25. Battery Packing Line

26. Battery Charging & Charge Battery

27. Pack Battery

28. Dispatch Area

29. Thank you