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Dealing with Food Safety Incidents
Ernst Bundschuh Coca-Cola DDFI 6th Annual European Food Safety and Quality Summit May 2016
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Experience tells, incidents will hit us…
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Food safety related issues with crisis potential in the soft drink industy
Ongoing Issues General concerns with soft drinks sugar, artificial sweeteners (e.g. aspartame), colorants Undesired substances Migration from packaging material (e.g. BPA, estrogen acting substances in PET bottles) pesticides, acrylamide (coffee) Immediate Incidents Manufacturing defects Foreign matter, e.g. glass fragments Allergens (cross contamination) Microbiological contamination Criminal actions Product manipulation 3
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Crisis prevention … ...and successfully tackeling
Risk Assessment Early Warning System Emergency Preparedness Crisis Management Team Structure Processes Communic. Plan Decision Making Incident Management and Crisis Resolution (IMCR) 4
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Clear organization structure is the basis
KO Operations Center Multi countries 24/7 Availability Global database Country Incident Management Team Managing incidents 24/7 Stand-by duty Multi-disciplinary Executes operational aspects Operations MIT Event IMT Plants, Sales Major Events (e.g. Truck Tour) 5
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Emergency preparedness requires practicing
Manual Reporting & Escalation Matrix Emergency Plans Contact Lists Stand-by Duty AnalysisTools Recall Plan Training Basic Trainings for IMTs Media Training for Speaker Operations Training, e.g. Security, Reception Basic employee training Exercising Scenario simulations Recall drills (traceability) IMT Validation Anticipating Monitoring development of ongoing and new issues (media, academia) Regular risk assessment customer & consumer complaints
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Out of the blue… …an incident happens…
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…and the Incident Management Team is being activated
Facts What exactly happened? Who/what was damaged? Are there health risks? Problem Analysis What happened? What‘s the size of the problem? Technical Analysis? Best and worst case outcome? Market Sensitivities What‘s the nature of the problem (external view)? Who are the relevant stakeholders. Are there specific sensitivities? Impact Analysis How will the incident impact stakeholders (perceived and real?
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The Urbacher Case Initial Facts:
3 consumer complaints re glass pieces in 0,7 l returnable Glass Bottle Production Period April to June
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Scenario panning is basis for building the strategy
What is the Best Case outcome? What is the Worst Case outcome? Isolated cases with clear root cause Product withdrawal of affected batches No product availability issues No significant public discussion All package sizes affected Serious injury of consumer - public discussion All Urbacher products must be removed from the marketplace Customers can‘t be supplied Long-term damage for the brand 11
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Facts Urbacher: Production period April to June Functional disorder of production process 0.7 L bottles produced 2170 customers supplied bottles in own warehouses bottles with customers bottles in hands of consumers Getting the facts right is critical, but not always as simple as it appears (type of defect, defect rate, root cause, affected amount) Often decisions need to be made on limited information
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There is nothing less at stake than…
Reputation Trust Credibility
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A RECALL must be well prepared
Scope Completeness Authorities Information acc. Art 19 REGULATION (EC) No 178/2002 Risk Assessment Information for the Public Customer information Easy to execute Product replacement Monitoring the recall activities and status reporting
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Communication can significantly determine the development of an incident
With whom do we want to or need to communicate? Clear and true statements regarding the facts, show concern and control, use language of stakeholders Key message as questions& answers Communication plan for addressing target audiences, e.g.: Authorities Employees Customer Public
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Key messages Urbacher case
Pressemitteilung Rückruf URBACHER und SCHURWALD in der 0,7 l Glasflasche Urbacher Mineralquellen ruft mit sofortiger Wirkung die 0,7 l Glasflaschen Mehrweg seiner Marken URBACHER und SCHURWALD* zurück. Hintergrund der Rücknahme sind Glasscherben, die vereinzelt in Flaschen gefunden wurden. Vorsorglich und um für Kunden und Konsumenten einen unkomplizierten Ablauf zu ermöglichen, rufen wir sämtliche im Markt befindlichen 0,7 l Glasflaschen der Produkte zurück. Wir bitten Verbraucher, die Glasflaschen 0,7 l der Marken URBACHER und SCHURWALD bei sich zu Hause haben, das Produkt zum Austausch oder zur Rückerstattung des Kaufpreises am Einkaufsort zurückzugeben. Für Rückfragen können sich Verbraucher auch an die Servicenummer wenden (8:00 bis 21:00 Uhr und am Wochenende von 10:00 bis 18:00 Uhr). * URBACHER Classic, Medium, Apfelschorle, Rote Schorle, Orange, Klare Zitrone, Cola-Mix, Trübe Zitrone, Apfel-Holler, ACE, Drive Light Grapefruit und Drive Light Citrus-Maracuja-Kiwi SCHURWALD Classic, Medium, Silber (Zitrone), Gold (Orange), Limette, Mandarina und Cola-Mix Effective immediately Urbacher Mineralquelle recalls all 0.7 l Returnable Glass Bottles… Background of the recall are glass fragments… Preventatively and to facilitate an uncomplicated process we recall…
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Positive media feedback – Regaining Trust
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Post mortem analysis drives improvement
Technical root cause analysis Analysis of the crisis management process Use of external consultant Development and implementation of an action plan Sharing learnings
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Conclusion The next incident will happen
Anticipating and early detection of issues with crisis potential to intervene in time Robust structure and processes across the system to act coordinated Training & practicing to act swiftly Post mortem analysis to drive prevention 17
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