1. Technology And Engineering
GRAPHIC PRODUCTION
Make a knife pounds / Real / embossing print
GRA:PUR:13
Sumber buku : Mengemas hasil cetkan
Penyusun : Agus Nugroho Editor : Endro Santoso HS

2. After learning of this study, it is expected that students can:
Learning Objectives :
After learning of this study, it is expected that students can:
Make the print reference for pon process
Make the print reference for Real work
Make the print reference for emboss work
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3. PON KNIFE INSTTALLATION ON THE PRINT REFERENCE
To do the perforation in the printing machine, the reference should be closed in a frame. The perforate reference can be made with perforation line in square or in curve shape.
The perforation line can be measured with augustijn (read: Agustien) ruler.
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4. Real line installation for folding
A sharp and neat fold will be achieved by drawing a curve / real line first in the various cardboard that difficult to be fold normally
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5. EMBOSS CLICHÉ MAKING TO MAKE THE SHAPE CHIP
Print reference for this print work consist of two 16 to 18mm steel or brass plate. Or can be as high as the letter (Netherland letter usually has 66,047 point = ± 2,476cm).
Its called emboss or relief print since its produce a raised print surface result. It also called blind print, because it doesn’t use an ink roll and ink
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6. Female strereotype
Print paper
Male strereotype
The upper mold (female) has an inside dent and made from wood board. The board has a drawing picture on it, then the picture was curved inside before to make the upper mold
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7. Prepare the other mold side (male mold)
By doing a surface finishing by improving the carving that smoothen the surface, that makes the female mold (the stamp) ready to use.
Prepare the other mold side (male mold)
Bind the adhesive that consist of a little sum of water in the ± ½ mm cardboard. The cardboard size is a little bit bigger than the stamp
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8. Make a pulp solution by adding a lime stone (gypsum) and arabic gom solution into the mixer
Then close all of the material with ultra paper and cover the surface with oil to prevent the pulp to stick on the stamp
Close the upper (female) mold to the frame and pressed exactly on the pulp with gradually increasing pressure print (from light to heavy pressure)
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9. ETIQUETTE AND LABEL Etiquette
Etiquette is a printed sheet preferably in terms of promotion, advertisement, or introduction to a business printed material that always related to packing/wrapping process.
Etiquette can also used as a product seal, that is when its damaged or torn, that means the product has been opened previously.
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10. Label
A label can be called as a hanging card, commonly used in the warehouse, a company, or in a housing
It used as an identity that bind to a product when shipping. It contain the product sender and receiver information
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11. FOLDING BOX AND STROBORD
A folding box is a box that made from a cardboard or strobord box, consist of a same material but cut in strip size and stacked according to the box dimension
The main part of making the box is the way to fold it. It can be done by hand (manual) or using a machine.
Iron ruler and knife can be used to make the folding line
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12. Folding line making steps: Draw the box edge line on the cardboard
Making a Folding Line
Folding line making steps:
Draw the box edge line on the cardboard
Place an iron ruler exactly on the box edge line, then carve the line with a knife
The carving is only a half thick of the cardboard, so the cardboard won’t be separated each.
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13. And other need that related to outer protection
PACKING MATERIAL
According to its function, a packing material can be divided into some category:
A container pack
Protective pack
Outside pack
Outer coat pack
And other need that related to outer protection
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14. Materials used in accordance as a wrapped items can be categorized as follows:
Material from the carton
Material plastic
Material from the paper Special
Cardboard chromolux Carton duplex Gray cardboard Cardboard skin Manila cardboard Cardboard multiplex Cardboard sheet Layer corrugation cardboard
Acetate Astralon Sellofan Selluloid Polyethylin PVC soft and hard PVC floor
Kurvet
Blotter Carbon paper Paper bybel Tissue paper Paper adhesive layer Metallic paper NCR Paper
Paper plumose
Materials from the wood
Metallic materials
Other materials
Wood pelapis Multiplex timber Plywood Wood board Hardbord Presbord
Tin plate; Pelat zinc Steel plate Aluminum plate Foli silver Foli tin Foli zinc Foli gold
Material rubber adhesive Scrub cloth Textiles Stopple Asbestos Skin
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15. PACKING PRINTED PRODUCT
Packing sheet printed product
On few sheet printed product, it can be wrapped by using a waterproof casing paper with 100 to 210 gram paper weight.
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16. Plastic or casing packing steps
Prepare the casing/paper pack according to the product size
Adjust and neaten the printed product that wanted to be packed
Place the paper case on the working table
Put the printed product that already neaten in the middle of the paper case
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17. Put a glue on the edge of the paper case
Stick the paper case edge each other until its neat
Fold the right and left paper case edge, and its done three times each.
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18. Then do the folding steps as doing the wrapping or packing process
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19. Books product packaging
In a few book shaped product, packaging can be done by using the paper package sheet. Pack the product using a thin plastic to prevent watery or humidity damage before packaging.
If there are a lot of book shaped product, pack the product using a box/cardboard box
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20. SIGNING THE PACKAGE
Once the packaging is finished, the next job is to give the package an identity or a label on its surface. If the label is an empty label, we can manually fill the package information. The label normally identify its content, quantity, the product sender and recipient.
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21. STRAP THE PACKAGE WITH RAFFIA
Short raffia edge strap
When a package is carried with a raffia strap, the strap will be easily loosen if there isn’t a short strap on its edge
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22. STRAP THE PACKAGE WITH RAFFIA
Four direction Intersecting strap
Strapping a raffia in a four intersecting direction of the package
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23. STRAP THE PACKAGE WITH RAFFIA
Three or five direction Intersecting strap
Benefit:
The straps wont loose easily
Reduce or prevent hurts/injury on hand
Lighten the weight when carrying
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24. STRAP THE PACKAGE WITH RAFFIA
In the raffia strap twist should be given a thick cloth or folded paper as a cushioning.
The other way to make this is making more strap on the handle part
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25. STORE THE PACKAGE
When the product has been package well and not distributed yet, it should be stored in a storehouse. When storing, keep the safety of the product to prevent damage from animal or even human.
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