1. POLYMATE Ltd.-INRC., ISRAEL
BIODEGRADABLE
COMPOSITE MATERIAL
"GreenCoat"
Prof. Oleg Figovsky, Prof. Michael Ioelovich

3. POLYMATE Ltd.. has developed environment friendly hydrophobic polymer composition (GreenCoat) – a hydrophobizing, cheap and biodegradable product of a newly type in emulsion form. GREENCOAT has shown great promise in improving the properties of paper and board packaging materials. Due to its biodegradable nature, GREENCOAT is ideal to be applied for the environment friendly packaging. The product can be used as a commodity in trade, industry and agriculture for a wide range of applications
The most attempts to manufacture biodegradable packaging are focused on developing biodegradable plastic films. GREENCOAT approaches to biodegradable packaging products are from the other direction — improving low barrier properties of cellulose-based materials by coating with special polymer composition. Moreover, the coated cellulose material is recyclable and biodegradable, like as ordinary paper or cardboard. GREENCOAT can be included also into pulp composition
GreenCoat is rapid biodegradable hydrophobic composite polymer material for cellulose substrate coating

4. GreenCoat consists of cellulose, biodegradable polymers and other biodegradable organic additives. Due to biodegradable nature,
GreenCoat decomposes in wet soil during two-three months by enzymatic action of various micro- organisms, such as fungi and bacteria, pretty much similar to ordinary paper forming a biomass
All the components of GreenCoat have the FDA approval as food packaging materials

5. Biodegradation of GREENCOAT coating occurs in wet soil under normal enzymatic action of various microorganisms — fungi and bacteria, as follows:
In aerobic conditions (top soil layers)
CnHmOk (GREENCOAT) + O2 + enzymes =
CO2 + H2O + Biomass (Humus)
In anaerobic conditions (lower soil levels)
CnHmOk (GREENCOAT) + enzymes =
CH4 + Biomass (Humus )

6. Cycle of GREENCOAT-Products in nature at aerobic conditions

7. Advantages of GreenCoat
High Strength — GREENCOAT Coated Cellulose Substrate has tensile strength of MPa. Such strength characteristics, especially combined with low elongation and acquired water resistance of the material, make GREENCOAT unique and highly desirable for packaging applications.
Water Resistance — GREENCOAT Coating imparts a good water resistance to the cellulose basic material. Thus it has excellent prospects for many packaging applications. Most of the existing biodegradable packaging is not hydrophobic and fails in wetting conditions.
Grease and Oil Resistance – GREENCOAT Coating is stable against greases, oils and non-polar organic solvents. Common paper and cardboard packaging is grease and oil penetrable.

8. GREENCOAT - Specifications

9. Weight loss (%) of GreenCoat and Cellulose because of biodegradation in wet soil

10. Composition Greencoat VSA-3 can be applied on a desirable area by any of appropriate methods - brushing, coating with coater, spraying, impregnating etc.
Recommended thickness of layer depends on customer’s requirements and properties of the coated material (paper, cardboard, etc.).
Regime of drying for our Cobb-value testing: + 150oC - 3 min.
Another regimes (including infrared lamp drying) applicable after checking.
GREENCOAT imparts to cellulose substrate water-resistance and good barrier properties against water, moisture, grease and some other liquids.
Decomposition of cellulose base coated with GREENCOAT at composting conditions is only slightly longer than the basic cellulose material (See the following illustration). Moreover the coated cellulose substrate is repulpable and can be utilized together with uncoated cellulose materials.

11. GreenCoat comparative table

12. Advantages of GreenCoat
Recyclable - Cellulose Substrate Coated with GREENCOAT can be recycled and repulped like as basic material - cellulose, paper, board etc. We have also a new recycling technology for production of micro-fiber that can used as component of a new packaging.
Degradation in the Environment — Natural microorganisms begin breaking down GREENCOAT Coating and GREENCOAT-Coated Cellulose Substrate in water presence. Then microorganisms decompose the material with occurring metabolic reactions. The Material is converted into carbon dioxide, water and biomass at composting in wet soil. Thus this process completely coincides with the definition of biodegradability given by most experts. [1]

13. Advantages of GreenCoat
Relatively Low Cost — The main obstacle to widespread use of biodegradable polymers is high cost. The high costs involved in the production of biodegradable polymers means that they cannot compete favorably with conventional polymers. GREENCOAT can be manufactured on the base of relative cheap components, with the existing industry equipment using existing technologies. Paper or board coated with GREENCOAT is only insignificantly more expensive to produce than to produce paper or board itself. Currently available degradable materials on the other hand can cost twice as much.
Harmless – GREENCOAT not contains harmful components. It is environment friendly and FDA -approved.

14. GREENCOAT APPLICATIONS
Everyday Items: Trash bags, grocery bags, cups, plates, tablecloths and other household goods, etc.
Packaging Materials: Food plates and other type packaging; Bags, boxes and containers for industrial products, building materials and chemicals, etc.
Agricultural Use: Composting bags for agriculture wastes, bags for fertilizers, mulch sheets, flowerpots, seeding planter trays, etc.
Textile and Polymer Industry: Hydrophobizing of natural textile materials; Production of synthetic leather, etc.
Other Applications: Water-and grease resistant paper/board; Filler binding; Paper sizing; Printing compositions, etc.

15. POTENTIAL / MARKET Potentially can be used in :
Packaging, yard waste collection bags
Paper plates,
Agriculture /Greenhouse,
Paper Industry,
Sanitary Products
Ultimately GreenCoat may be used by approximately one third of the world’s sales volume of coated cellulose materials, that is about 15 million tons or $37BB value market .
Note
Since 1989 at least 28 US states have been considering degradable trash bag bills. Most of them stipulate biodegradable bags either plastic or paper

16. References
1. Proceedings of the "Biodegradable Plastics - 99" Conference. Frankfurt-Main, Germany, Apr
2. Ioelovich M. New Polymer Material for Production of Environmentally Friendly Packaging. Ecological - Abstracts of the 7-th Int. Conference of Israel Society for Ecology and Environmental Quality Sciences, June.1999.
3. Ioelovich M. Structure and Properties of Cellulose-Based Biodegradable Hydrophobic Materials. – Scientific Israel: Technological Advantages. Vol.1, No2, 75 (1999).