1. What’s New in Kinetix® Motion Control

2. Session Description
Learn what's new in our Kinetix® motion control platform. This session will review products and technologies for OEMs

3. Agenda iTRAK® Motors Update Kinetix® 5500 Integrated Safety
Motion Analyzer
Kinetix 5700

4. On Going Industry Trends
End Users demand machines that can:
Produce More
There is always a need to increase production rates
This means faster line speeds, tighter integration, and less maintenance
Switch Quickly
Our End Users’ customers want more variety in package sizes
Every minute of changeover is lost production
Take Less Space
Plant space is a premium that cannot be added quickly
New machines must fit into existing footprints

5. Traditional Mechanical Systems Are Limited
Chains, Belts, and Gears
Inflexible
High maintenance
Low performance
Large footprint
Traditional Linear Motors
Must use reciprocating motion
Cable management is difficult
Complex costly mechanical design
High cost relative to value added

6. iTRAK® System Integrated Architecture®
Synchronizes with Kinetix® drives, motors and encoders
One standard control and Studio 5000®
design environment
Mechanical Standardization
Standardized mechanical system provides greater design flexibility
Higher value machine from design to production
Increase Production
High speeds up to 5 m/s
High acceleration up to 10g
Quick product changeover
Independent mover control
Lower Maintenance Time
No moving cables
Built in lubrication system
No belts or chains to tension
Operator control changeover
Use Less Space
High power density
Reduced mechanics
Direct drive movers
Integral part of machine frame

7. The Value of iTRAK® Increased production rates – 50% or more!
Reduced downtime for changeovers
Reduced machine footprint
Reduced periodic maintenance
Increased flexibility with a single design
Greater focus on adding value
Differentiated machine design
Machine Innovation with the iTRAK System by Rockwell Automation

8. Agenda iTRAK® Motors Update Kinetix ® 5500 Integrated Safety
Motion Analyzer
Kinetix 5700

9. Expanding VP single cable motor offering for IP67 food packaging
Kinetix VPF Motor
Matched Drives:
Connects to Kinetix® 5500 and 5700 drives for simple, optimized motor/drive offering
Key features
Food grade, improved white paint
Single Cable
Non-Corrosive food grade fasteners & shaft
Food grade shaft seal & grease
REACH, RoHS Compliant
Expanded Size Range
Adds 63 & 75 mm frames to MPF’s available 100,115,130,165 mm Frame Sizes
Same dimensions as VPL motors for same frame/stack selection
Platform Options
Optional lower speed windings allow for optimized system sizing and costs
Holding brake / non-brake
Multi-turn / single turn feedback
Expanding VP single cable motor offering for IP67 food packaging

10. Compatible with Kinetix® 5500 and 5700 based systems
LDAT Linear Thruster
LDAT-Series Linear Thruster
Is a guided, servo controlled linear actuator that is capable of carrying a load. It was developed to provide an out-of-the-box solution for those applications that require high speed, high duty cycle, high reliability, and energy efficiency
New Options
Availability with an integral brake as a modified standard
Availability with a boot for IP66 protection as a modified standard
Compatible with Kinetix® 5500 and 5700 based systems

11. New Enabled Products for AF2015
New DSL Feedback Options– Single Cable!
Elwood SX-Series Explosion Proof Motors
Exlar GS-Series Linear Actuators
Tolomatic IMA Series Linear Actuators
New Direct Drive Offerings
Wittenstein
Frameless – MRSF and MASF
Housed Bearing – MRSH, MRSR, and MASR
New Hygienic Gear Motors
Wittenstein Axenia
New Gear Motors
Wittenstein PREMO
New Integrated Linear with Rotary Motors
Wittenstein ADSH and ADSR

12. Agenda iTRAK ® Motors Update Kinetix ® 5500 Integrated Safety
Motion Analyzer
Kinetix 5700

13. Kinetix ® 5500 Integrated Safety Servo Drive
Supports global requirements,
195 – 528 VAC input, reducing inventory
Integrated Safety
SIL3/PLe
Innovative common bus system eliminates hardware,
reduces installation time
and lowers costs
24 VDC control power,
reducing overall power consumption
safer commissioning and troubleshooting
Zero stacked drives, no backplane or power rail required reduces inventory,
cabinet space & installed cost
50% smaller reduces cabinet & associated costs
Single cable solution
reduces installation errors
inventory and wiring pathways
Induction motor support simplifies inventory and maintenance

14. Benefits
Reduce System Cost
Ease of Use
Perform SIL3 Ple Safe Torque Off safety functions over EtherNet/IP connection
Reduction in wiring of safety circuit
Fewer number of components required
Safety system validation through code reuse
Reduction in cabinet space requirements
Complete project integration in Logix Designer of control, safety and motion
Increased flexibility and modularity of system design and safety zoning
Detailed diagnostics to assist in commissioning and troubleshooting safety related faults
Safety zone configuration change without changing hardware
Safety over EtherNet/IP with Compact GuardLogix ®,Kinetix ® and PowerFlex® Drives
Repeat of the main features and benefits of the system

15. Agenda iTRAK ® Motors Update Kinetix ® 5500 Integrated Safety
Motion Analyzer
Kinetix 5700

16. Motion Analyzer – Learn. Select. Size.
Motion Analyzer is now available to you online.
With new ways to compare, collaborate and browse, finding the right solution has never been easier.
Register for a free account today!

17. Motion Analyzer – What’s new
New since Automation Fair 2015:
Project Reports
Saving Enhancements
iTRAK ® Information Tool
Stober FIT and ProposalWorks™ Integration
Voltage Tolerance
Winder/Unwinder Template
CAM Export/Import
3D Cad Motor Files
Additional Products
Tools that Simplify Product Sizing and Selection

18. Agenda iTRAK ® Motors Update Kinetix ® 5500 Integrated Safety
Motion Analyzer
Kinetix 5700

19. Machine Builder Challenges
Machine Builders today are challenged to differentiate themselves amidst global competition and rapidly evolving technology
Machine Builders are pressured to achieve excellence in operational performance
Machines that take less space
Flexible Equipment Models
Reduce Overall Time to Market for their machines
Machines that are easier to install and commission
Simplified integration of automation systems
Machine Performance and Safety

20. Kinetix® 5700 Servo System
A Single Platform for Complete Motion Control
Snap fit bus systems, no tools required for ease of installation.
Single Cable Technology – 60% less wiring.
Features Integrated Safety — controller based safety delivered via EtherNet/IP for safe and flexible machines.
Servo and vector motor control in a single platform to simplify integration.
Embedded run time tuning technologies to dramatically reduce commissioning time
Best in class power density, single and dual axis servos % cabinet space reduction.

21. Kinetix® 5700 Servo System Benefits
Less Is More
Less Cabinet Space….
Dual Axis Servo Technology
40-70% cabinet space savings
Costs savings from smaller cabinets and smaller machine footprint size
Less Wiring…..
Single Cable Feedback Technology
60% less wiring.
Costs savings from less wiring, ease of installation and fewer wiring problems.
Less Tuning…..
Load Observer run time tuning technology
Reduces the need to tune most axes
Faster machine commissioning time. Faster time to market

22. Kinetix® 5700 Servo System DC Bus Supplies Dual Axis Servos
200A common DC bus for shared energy usage and savings
Combined Safety Technology. Integrated or Hardwired Safety - Safe Torque-Off SIL3/PLe
Multiple motor types supported, including DSL Single Cable Technology
Advanced tuning technologies that help improve performance and reduce tuning
DC Bus Supplies
Power dense design saves cabinet space
Dual Axis Servos
Advanced motor control technology
Single Axis Servos

23. Kinetix® 5700 Servo System Benefits
More is Better
More Motor Options….
Support for VP and MP Motor families
Support for RDB and HPK motors
Support for RA Linear motors, actuators, and thrusters
More Power Options…..
From 1.6kW to 60kW drive models
Modular Power Architecture
Configure larger systems
More Control Options…..
Servo Control
Flux Vector Control, with encoder
Frequency: Sensorless Vector Control

24. Up to 69% Reduction in panel size vs Kinetix 6000
Power Density
Up to 69% Reduction in panel size vs Kinetix 6000

25. Advance Tuning for Motion Control
Tuning Technology
Load Observer: Improved performance and time savings
Tune servo loops similar to a motion control expert.
Automatically compensates for unknown mechanics, and compliance – such as in belts, flexible couplings, and shafts
Applications where inertia varies during operation.
Save time by eliminating the need for tuning each axis.
Adaptive Notch: Time savings and ease of use
Higher performance tuning possible as tracking notch can eliminate harmful resonance and vibration in systems.
Automatically adapts to changing frequency over time.
Use tracking notch as an indicator to proactively monitor machine performance.
Load Observer
Can use the load torque estimate as a prognostic indicator over time.
Advance Tuning for Motion Control

26. Safety Technology Networked Safety: Reduces Installation Wiring;
Kinetix® 5700
with Integrated Safety
GuardLogix® Integrated
Safety System Controller
PointGuard
I/O™
Stratix Industrial
Ethernet switch
Networked Safety: Reduces Installation Wiring;
Simplifies Zoning and Changeover Time

27. DC Bus Supplies DC Bus Supplies Diode front end
Centralized pre-charge and shunting
Supports external shunt resistors
Parallel up to (3) 2198-P208 for full 200A bus capacity
Model
Current
Peak Current
Width
2198-P031
10A
30A 55
2198-P070
25A
75A
2198-P141
47A
141A 85
2198-P208
69A
208A

28. Servo Inverters Axis Modules Fixed depth 250mm.
Designed to minimize width.
Model
Current
Peak Current
Power
Width
2198-D006-ERS3
2x2.5A
2x6A
2x 1.6 kW 55
2198-D012-ERS3
2x5A
2x12A
2x 3.2 kW
2198-D020-ERS3
2x8A
2x20A
2x 5.4 kW
2198-D032-ERS3
2x13A
2x32A
2x 8 kW
2198-D057-ERS3
2x23A
2x57A
2x 15 kW 85
2198-S086-ERS3
43A
86A
30 kW
2198-S130-ERS3
65A
130A
45 kW
2198-S160-ESR3
85A
160A
60 kW
100

29. Configuration Studio 5000® software Version 26 or higher New Features
Dual axis instance support
Ability to configure (2) axis per IP address
Each axis is controlled independently
Assignable feedback ports
Main and Aux ports are assignable for Kinetx 5700
Dual Loop and master axis configurations
Larger Bus Sharing Groups
No longer limited to 8 axis groups

30. Control Capabilities Motor Control Technology Rotary Servo
Linear stages, thrusters, actuators
Dual Loop and Half Axis
V/Hz induction motor control
IM Sensorless Vector Control
IM Closed Loop Vector Control w/ encoder feedback
Feedback Support*
Hiperface DSL
Hiperface sin/cos
TTL incremental
Generic sin/cos
Tuning-less and runtime performance function
Load Observer
Tracking Notch Filter
NEW
NEW
NEW
NEW
* Coming soon
EnDat sin/cos
EnDat digital
NEW

31. Kinetix® 5700 Servo System
A Single Platform for Complete Motion Control
Snap fit bus systems, no tools required for ease of installation.
Single Cable Technology – 60% less wiring.
Features Integrated Safety — controller based safety delivered via EtherNet/IP for safer and more flexible machines.
Servo and vector motor control in a single platform to simplify integration.
Embedded run time tuning technologies to dramatically reduce commissioning time
Best in class power density, single and dual axis servos % cabinet space reduction.

32. Kinetix® 5700 - the part of Integrated Architecture®
Kinetix 5700 Delivers
A Single Platform for Complete Motion Control
MACHINES THAT ARE EASIER TO INSTALL AND WIRE
MACHINES THAT ARE SAFE, FLEXIBLE, AND HIGH PERFROMANCE
MACHINES THAT ARE EASIER TO INTEGRATE, SIMPLER TO TUNE, AND FASTER TO COMMISSION
MACHINES THAT TAKES LESS CABINET SPACE
Kinetix® the part of Integrated Architecture®

33. Thank You!