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Measurement and Control of Reservoir Flow

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1 Measurement and Control of Reservoir Flow
FORCE seminar, October 2002 D.R. Brouwer, Delft University of Technology (DUT) J.D. Jansen , DUT & Shell E&P

2 Outline Smart well research at Delft
Reduction of high order reservoir models Identification of low order reservoir models Optimisation of reservoir drainage

3 Smart Wells – Research at TU Delft
Cor van Kruijsdijk Prof. Jan Dirk Jansen Ass. Prof. Renato Markovinovic Ph.D Joris Rommelse Ph.D Roald Brouwer Ph.D Paul van den Hof (Phys.) Prof. Okko Bosgra (Mech. Eng.) Prof. Arnold Heemink (Math.) Prof.

4 Smart well research at Delft
Assume hardware is working How to use hardware to improve production process? Measurement and control theory

5 Model-based closed-loop control
Output System x = f(x,u,w) (reservoir, wells & facilities) Input . Noise w Noise v Controllable input u Sensors y=h(x,v) Optimization Control algorithms Reduction Low-order model Identification High-order model Geology, seismics, well logs, well tests, fluid properties, etc.

6 Model reduction High order model: 103-106 state variables
geological model, reservoir model Low order model: state variables low order physical/mathematical description Why reduction Reduce computational burden of history matching and optimisation Adjust model size to what you can control what you can ‘history match’ (information available)

7 black-box modelling: identification
Model reduction (2) Two approaches: high-order model low-order model white-box modelling black-box modelling: identification optimization real reservoir

8 Model reduction methods
Linear Modal Decomposition eigenvalues of system matrix Balanced Realisation Input to output transfer function Obervability and controllability energy functions Others Nonlinear Proper Orthogonal Decomposition (POD)

9 Proper Orthogonal Decomposition
Nonlinear low order model Based on large number of snapshots of states (X) over time Compatible with all simulators

10 POD - numerical example
n =128, k = 5 prediction reconstruction 1 2 3 4 5 6 permeability k 8 7 model order: 128

11 Model reduction - conclusions
First results promising; in particular POD. Essential information may be of low-order! Next question Can we obtain this info directly from the measurements (outputs)?

12 Model-based closed-loop control
Optimization Identification Reduction Controllable input u Noise w Output System x = f(x,u,w) (reservoir, wells & facilities) Input . Control algorithms Noise v Sensors y=h(x,v) Low-order model High-order model Geology, seismics, well logs, well tests, fluid properties, etc.

13 Approach II: Black box modelling
Low order models directly from input-output data Experimental data Compatible with all simulators

14 Reservoir identification (1)
Idea: use smart well valves and pressure sensors for continuous cross-well pressure transient analysis Obtain low order model from these input-ouput data First try: Single-phase, linear, deterministic ‘reservoir’ Method: sub-space identification: (Linear input-output, black-box identification method)

15 Reservoir identification (2)
- 1 4 Fluid parameters: c fluid compressibility [1/Pa] m fluid viscosity [Pa.s] r fluid density [Pa.s] Reservoir dimensions: # gridblocks in x and y direction h gridblock height [m] Dx, Dy x,y-gridblock width [m] injector producer

16 Reservoir identification (3)
Injectors: q = 10-8 or 0 [m3/ m3 s] Producers: q = or 0 [m3/ m3 s]

17 Reservoir identification (4)
Injectors: q = 10-8 or 0 [m3/ m3 s] Producers: q = or 0 [m3/ m3 s]

18 Reservoir identification (5a)

19 Reservoir identification (5b)

20 Reservoir identification (5c)

21 Reservoir identification (5a)

22 Reservoir identification (6)
Injectors: q = [m3/ m3 s] Producers: q = or 0 [m3/ m3 s]

23 Reservoir identification (7a)

24 Reservoir identification (7b)

25 Reservoir identification (7c)

26 Reservoir identification (7d)

27 Identification - conclusions
Works very well for single phase flow Only valid for short time spans in multi-phase flow Alternative to black box identification: Start with white-box model and ‘continuously’ update Extended Kalman filtering on low-order (reduced) model Ensemble Kalman filtering on high-order model – ‘data assimilation’ (Vefring et al. 2002)

28 Model-based closed-loop control
Controllable input u Noise w Output System x = f(x,u,w) (reservoir, wells & facilities) Input . Control algorithms Identification Noise v Sensors y=h(x,v) Low-order model Optimization High-order model Reduction Geology, seismics, well logs, well tests, fluid properties, etc.

29 Optimisation and Control
Optimise reservoir drainage based on description that is available high order model low order model

30 Current optimisation approach
Model: Reservoir simulator Objective: Net Present Value (NPV) Optimisation algorithm: Optimal Control Theory

31 Waterflooding with smart wells

32 Water flooding optimization (1)
k [m2] 45 x 45 grid blocks 45 inj. & prod. segments permeability contrast: factor 25-40 oil in streaks: 25% 1 PV injected, qinj = qprod ro = 80 $/m3, rw = 20 $/m3 SPE (Europec 2002)

33 Water flooding optimization (2)
Conventional (equal pressure in all segments, no control) Best possible (identical field rate, no pressure constraints)

34 Water flooding optimization (3)
Production data rate-constrained case

35 Water flooding optimization (4)
Production data pressure-constrained case

36 Example 2 3 injectors, 2 producers Pressure constrained
Rate constrained

37 Water flooding optimisation conclusions
Always scope to increase NPV Pressure constraints: value is in reduced water production Rate constraints: value is in reduced water production, accelerated oil production and increased oil recovery Next steps: 3D, 3-phase spatial (well placement) closed-loop (‘real-time’)

38 Summary of Conclusions
Formal application of model-based control theory to smart wells/fields still in its infancy Model reduction and identification techniques give encouraging first results Closed-loop control can be based on low-order models (only model what you can observe and control!) Large scope for drainage optimisation with smart wells (based on open-loop model)

39 Reservoir model injectors producers <

40 Pressure constrained optimisation
4.4 PV production in base case Maximum water cut 80% <

41 Final saturation distribution
Ref case, PV=4.4 Opt case, PV=1.6 <

42 Results 90% of the reference case oil recovery achieved with only 36% of fluids injected 78% reduction in water production max. profitable water cut Reduction in number of wells possible? Injector 3 closed for large part of time (50-60%). Both producers closed for large part of time <

43 <

44 Reservoir model injectors producers <

45 Rate contrained optimisation
2 PV of injection/production maximum water cut 80% <

46 Final saturation distribution
Ref case, PV=2.0 Opt case, PV=2.0 <

47 Results For same pv injected
24% more oil 13% reduction in water production Large number of well segments closed for large time intervals smaller number of wells maybe sufficient? <

48 <

49 <

50 Water flooding optimization conclusions
Always scope to increase NPV Pressure constraints: value is in reduced water production Rate constraints: value is in reduced water production, accelerated oil production and increased oil recovery Scope for reduction in number of wells? Next steps: 3D, 3-phase spatial (well placement) closed-loop (‘real-time’)

51 Summary of Conclusions
Formal application of model-based control theory to smart wells/fields still in its infancy Model reduction and identification techniques give encouraging first results Closed-loop control can be based on low-order models (only model what you can observe and control!) Large scope for drainage optimisation with smart wells (based on open-loop model)


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