2. ASSET MANAGEMENT DATABASE DEPLOYMENT FOR WIC
Geza Csendes
TE-MPE-MI
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3. WIC (Warm magnet Interlock Controller) layout
Standardized interlock system for normal conducting magnets based on PLC
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4. WIC INSTALLATION FACTS:
36 WIC (PLC) SYSTEMS
110 RACKS
MASTER
REMOTE
>270 CRATES
≈1700 SIEMENS PLC MODULES
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5. WIC INSTALLATION FACTS:
MACHINE
NUMBER OF WIC SYSTEMS
NUMBER OF RACKS
SAFETY PLC
LHC 8
SPS 7 12
BOOSTER 4 23
HIE_ISOLDE 2
LINAC 4
ELENA 1 3
LEIR
LINAC 3
NON-SAFETY
(STANDARD) PLC
TT66_HIRADMAT
TT 40
TI 8
2+18
TI 2
2+17
TT 41
1+6
TT 60
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6. MS Access local database
ASSET MANAGEMENT DATABASE
IMPROVEMENT, TRANSFER
With support from
EDMS team
MS Access local database
Installation data updated/corrected
Creation of a new structure before the transfer
Creation of codes for Module/Crate equipment (ID convention)
Data transfer using the «CERN Upload Utility» tool
Transfer of the assets (modules, crates, …)
Set up in Infor relationships b/w assets and systems
Still quite some manual tweaks
Labelling (barcodes)
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7. It is based on an Oracle database and the web-based user interfaced can be accessed from both inside and outside CERN.
+ MPE
Infor EAM presentation:
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8. Tracking changes
Infor EAM presentation:
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9.
Infor EAM presentation:
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10. RACK InforEAM objects: ASSETS CRATE
- The physical equipment, handled in MTF/Infor EAM, and visible/editable in all interlinked applications (EAM Light, EDMS, TREC)
- Information related to a specific (physical) piece of equipment
- Create asset structures to track assembly configurations.
- Asset can be mobile, replaceable
- Equipment code (ID)
RACK
MODULE
CRATE
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11. Equipment naming convention: LHC-PM-QA-202.00 (EDMS: 103547)
POWER SUPPLY CRATE ID:
HCCIWSA001-CR000043
SERIAL NR.
VERSION
EQUIPMENT CODE
INITIAL
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12. Equipment naming convention: CRATES
MTF DB information
WIC Equipment code
Description 1
HCCIWTA001
TEST EQUIPMENT 2
HCCIWMA001
Master Crate (CPU-F/SIMATIC_NET/24DI/24DI/24DI/8DI_8DO) 3
HCCIWML001
Master Crate (CPU-F+SIMATIC_NET/24DI/24DI/24DI/8DI_8DO) 4
HCCIWMB001
Master Crate (CPU-F/SIMATIC_NET/24DI/24DI/32DO/32DO/8DI_8DO) 5
HCCIWMC001
Master Crate (CPU-F/SIMATIC_NET/24DI/24DI/32DO/8DI_8DO) 6
HCCIWMD001
Master Crate (CPU-F/SIMATIC_NET/24DI/24DI/8DI_8DO) 7
HCCIWMN001
Master Crate (CPU-F+SIMATIC_NET/24DI/24DI/8DI_8DO) 8
HCCIWME001
Master Crate (CPU-F/SIMATIC_NET/24DI/8DOR/8DOR/32DO/32DO/8DI_8DO) 9
HCCIWMM001
Master Crate (CPU-F+SIMATIC_NET/24DI/8DOR/8DOR/32DO/32DO/8DI_8DO) 10
HCCIWMF001
Master Crate (CPU-F/SIMATIC_NET/24DI/8DOR/8DOR/32DO/8DI_8DO) 11
HCCIWMG001
Master Crate (CPU-F/SIMATIC_NET/32DO/8DI_8DO) 12
HCCIWMH001
Master Crate (PS_5A/CPU/SIMATIC_NET/32DI/32DO/8DOR) 13
HCCIWMI001
Master Crate (PS_5A/CPU/SIMATIC_NET/32DI/32DO/8DOR/8DOR/8DOR) 14
HCCIWMJ001
Master Crate (CPU/SIMATIC_NET/32DI/32DO/8DOR/8DOR/8DOR/8DI_8DO) 15
HCCIWMK001
Master Crate (CPU-F/SIMATIC_NET/24DI/24DI/32DO/32DO/32DO/8DI_8DO) 16
HCCIWRA001
Remote Crate (ET200/24DI/24DI) 17
HCCIWRB001
Remote Crate (ET200/24DI/24DI/24DI) 18
HCCIWRC001
Remote Crate (ET200/24DI/24DI/24DI/24DI) 19
HCCIWRD001
Remote Crate (ET200/24DI/24DI/32DO/32DO) 20
HCCIWRE001
Remote Crate (ET200/24DI/24DI/8DOR/8DOR/8DOR/8DOR/32DO) 21
HCCIWRF001
Remote Crate (ET200/24DI/8DOR/8DOR) 22
HCCIWRG001
Remote Crate (ET200/24DI/8DOR/8DOR/32DO) 23
HCCIWRH001
Remote Crate (ET200/24DI/8DOR/8DOR/8DOR/8DOR) 24
HCCIWRI001
Remote Crate (ET200/24DI/8DOR/8DOR/8DOR/8DOR/32DO) 25
HCCIWRJ001
Remote Crate (ET200/24DI/8DOR/8DOR/8DOR/8DOR/8DOR/8DOR) 26
HCCIWRK001
Remote Crate (ET200/24DI/8DOR/8DOR/8DOR/8DOR/8DOR/8DOR/32DO) 27
HCCIWRL001
Remote Crate (ET200/8DOR/8DOR/32DO/32DO) 28
HCCIWRM001
Remote Crate (ET200/8DOR/8DOR/32DO/32DO/32DO) 29
HCCIWRN001
Remote Crate (ET200/8DOR/8DOR/8DOR/8DOR/32DO/32DO) 30
HCCIWRO001
Remote Crate (ET200/8DOR/8DOR/8DOR/8DOR/32DO/32DO/32DO) 31
HCCIWRP001
Remote Crate (ET200/8DOR/8DOR/8DOR/8DOR/8DOR/8DOR) 32
HCCIWRQ001
Remote Crate (ET200/8DOR/8DOR/8DOR/8DOR/8DOR/8DOR/8DOR/8DOR) 33
HCCIWRR001
Remote Crate (EXISTA/ET200/24DI/24DI/32DO/32DO) 34
HCCIWRS001
Remote Crate (EXISTA/ET200/24DI/32DO) 35
HCCIWRT001
Remote Crate (PS_5A/ET200/32DI/8DOR/8DOR/8DOR) 36
HCCIWFA001
Fast Boolean Crate (ET200/FM352) 37
HCCIWFB001
Fast Boolean Crate (ET200/FM352/FM352) 38
HCCIWUA001
Tunel Remote Crate (EXISTA/ET200/32DI/32DO) 39
HCCIWUB001
Tunel Remote Crate (EXISTA/ET200/32DI/32DO/REPEATER) 40
HCCIWSA001
Power Supply Crate (PS_10A/REDUNDANCE/PS_10A/DIAGNOSIS)
Equipment code (example):
CIWSA
Description:
Power Supply Crate (PS_10A/REDUNDANCE/PS_10A/DIAGNOSIS)
CERN NAMING PORTAL
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13. Equipment naming convention: MODULES
The code for modules are common for all PLC users at CERN
Modules (assets)
Nr.
Function
MTF CODE
WIC SPEC. CODE
MTF description (LHC Equipment Catalogue - by Code)
Reference
InforEAM description 1
24DI
CPIIB
HCCPIIB001
24 Digital Input Security Card SM326
6ES7326-1BK00-0AB0
Module - SM326, F-DI 24 X DC24V, FAILSAFE 2
HCCPIIB002
6ES7326-1BK01-0AB0 3
HCCPIIB003
6ES7326-1BK02-0AB0 4
32DI
CPIIA
HCCPIIA001
Digital Input Card SM321 DI 32xDC 24v
6ES7321-1BL00-0AA0
Module - 32 DI module - SM321 5
32DO
CPIIL
HCCPIIL001
CPIIL SM 322 DO 32xDC 24v 0.5A
6ES7322-1BL00-0AA0
Module - SM322 DO 32XDC24V/0.5A 6
8DI/8DO
CPIIP
HCCPIIP001
SM 323 DI 8 DO 8 DC 24v 0.5A
6ES7323-1BH01-0AA0
Module - SM323, 8DI/8DO, DC24V, 0.5A 7
8DO
CPIIM
HCCPIIM001
SM 322 DO 8xDC 24v 2A
6ES7322-1BF01-0AA0
Module - SM322, 8DO, 24V DC, 2A 8
8DO REL
CPIIC
HCCPIIC002
Digital Relay Output Card SM322 DO 8XRel AC 230V 5A
6ES7322-1HF10-0AA0
Module - SM322, 8DO, 24V DC/5A OR 230V AC/5A 9
HCCPIIC001
6ES7322-5HF00-0AB0
Module - SM322, 8DO RELAY, 24VDC, V AC, 5A 10
HCCPIIC003
6AG1322-5HF00-4AB0 11
ET200
CPIIF
HCCPIIF001
ET200M ProfiBus coupler IM153
6ES7153-1AA02-0XB0
Module - ET200M, INTERFACE MODULE IM153-1 12
HCCPIIF002
6ES7153-1AA03-0XB0 13
HCCPIIF003
6ES7153-2AA02-0XB0
Module - ET200M, INTERFACE MODULE IM153-2 14
HCCPIIF004
6ES7153-2BA02-0XB0
Module - ET200M, INTERFACE IM153-2 HF 15
HCCPIIF005
6ES7153-2BA10-0XB0 16
HCCPIIF006
6AG1153-2BA10-2XY0 17
EXISTA
CPSXA
HCCPSXA001
High Radiation Level Power Supply ACT50 24V 2A
ACS50 RT - 24 Vdc
Module - P.S.- EXISTA Code 18
FM352
CPUIE
HCCPUIE001
FM High Speed Boolean Controler
6ES7352-5AH00-0AE0
Module - FM 352-5, BOOLEAN PROCESSOR 12DE/8DA 19
HCCPUIE002
6ES7352-5AH01-0AE0 20
IM365
CPMIC
HCCPMIC001
CPMIC IM 365 bus interface
6ES7365-0BA01-0AA0
Module - Interface Module IM365 21
CPU
CPUIC
HCCPUIC001
CPU Unit CPU315-2 DP
6ES7315-1AF03-0AB0
Module - SIMATIC S7-300, CPU 315, 48KB 22
HCCPUIC002
6ES7315-2AF03-0AB0
Module - CPU315-2DP, 48KB 23
HCCPUIC003
6ES7315-2AG10-0AB0
Module - CPU315-2DP, 128KB 24
HCCPUIC004
6ES7315-2AH14-0AB0
Module - CPU315-2DP, 256KB 25
PS 10A
CPSIC
HCCPSIC001
SITOP Modular Power Supply 24V 10A (DIN35)
6EP1334-3BA00
Module - SITOP PSU200M 24 V/10 A 26
HCCPSIC002
6EP1334-3BA10 27
PS 2A
CPSII
HCCPSII001
PS 307 2A Power Supply, DC 24v/2A
6ES7307-1BA00-0AA0
Module - PS 307, 120/230 V AC, 24 V DC/2 A 28
PS 5A
CPSIB
HCCPSIB001
Power Supply for PS307-5A
6ES7307-1EA00-0AA0
Module - PS 307 5A 29
HCCPSIB002
6ES7307-1EA01-0AA0 30
DIAGNOSIS
CPSJC
HCCPSJC001
Diagnostic Module for Redundant Power Supplies
6EP1961-2BA00
Module - SITOP SELECT DIAGNOSIS MODULE 31
REDUNDANCY
CPSJD
HCCPSJD001
Redundant Module for Redundant Power Supplies
6EP1961-3BA20
Module - SITOP REDUNDANCY MODULE 32
HCCPSJD002
6EP1961-3BA21 33
REPEATER
CBPRA
HCCBPRA001
ProfiBus RS 485 Repeater
6ES7972-0AA01-0XA0
Module - REPEATER RS485 F. PROFIBUS/MPI 34
HCCBPRA002
6ES7972-0AA02-0XA0 35
TOUCHPANEL
CPHTC
HCCPHTC001
SIMATIC TOUCH PANEL
6AV6545-0BC15-2AX0
Module - TP170B STN-COLOR-DISPLAY 36
SIMATIC_NET
CPEIJ
HCCPEIJ001
CP IT Ethernet communication processor
6GK7343-1EX11-0XE0
Module - SIMATIC NET CP 343-1 37
HCCPEIJ002
6GK7343-1GX20-0XE0 38
HCCPEIJ003
6GK7343-1GX21-0XE0 39
HCCPEIJ004
6GK7343-1GX30-0XE0 40
HCCPEIJ005
6GK7343-1GX31-0XE0 41
HCCPEIJ006
6GK7343-1CX10-0XE0
Module - SIMATIC NET CP LEAN 42
HCCPEIJ007
6GK7343-1EX30-0XE0 43
CPU-F
CPUIP
HCCPUIP001
CPU Unit CPU315F (1DP OR 2DP)
6ES7315-6FF01-0AB0
Module - CPU315F, 192KB 44
HCCPUIP002
6ES7315-6FF04-0AB0
Module - CPU315F, 384KB 45
CPU-F + CP
CPUIS
HCCPUIS001
CPU315-F unit with embedded Ethernet module
6ES7315-2FJ14-0AB0
Module - CPU315F, 512KB with SIMATIC NET CP
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14. Racks: LAYOUT DATABASE TEAM 13/10/2016 TE-MPE-MI Machine Layout name
Expert name
Layout ID
Owner
Booster
D(BCER155
RA155
TE-MPE
R(BAT17A
RA17A
TE-EPC / TE-MPE
D(BAT20A
RA20A
D(BAT22F
RA22F
R(BCER254
RA254
D(BAT26
RA26
D(BAT30
RA30
D(BAT35
RA35
D(BCER353
RA353
D(BCER361
RA361
D(BCER377
RA377
D(BAT45
RA45
D(BAT49
RA49
D(BAT52
RA52
D(BAT56
RA56
R(BAT59C
RA59
D(BCER635
RA635
D(BCER636
RA636
D(BAT66
RA66
D(BCER688
RA688
D(BCER689
RA689
D(BAT71
RA71
RY02-BHP
RY02
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15. Barcode labels: Barcode label printing service
MODULES
CRATES
C -TYPE
A -TYPE
RACKS
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16. MACHINE InforEAM objects: SYSTEMS WIC SYSTEM
Systems are used to group all assets and other objects into logical groups.
Systems can be structured into several levels.
Systems are not mobile.
MACHINE
e.g BOOSTER
WIC SYSTEM
e.g. WIC BOOSTER_AUX1
MASTER
REMOTE
AUX1
MASTER
REMOTE
MASTER
REMOTE
AUX2…
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17. Equipment Graph MACHINE WIC PLC RACK CRATE MODULES SYSTEM SYSTEM (LHC)
(POINT 7)
RACK
CRATE
MODULES
LOCATION
POSITION
ASSET
ASSET
ASSET
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18. Show on Map
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19. Tree Structure Drag and drop functionality
Build or modify the structure of the objects
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20. Record View
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21. List View: Example of a query
PERSONALISED FILTER
EXPORT TO EXCEL FUNCTION
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22. All equipment labelled ( >2000 barcode label ) Structure populated
Conclusion 1/2
WIC - CURRENT STATUS
All equipment labelled ( >2000 barcode label )
Structure populated
Spare inventory done
Start for real use in coming EYETS
Many features could be interesting to use (upload pictures ,link to EDMS docs etc…)
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23. Equipment codes exist in inforEAM All equipment labelled (barcode)
Conclusion 2/2
PIC - FMCM
Equipment codes exist in inforEAM
All equipment labelled (barcode)
Structure and relations to be implemented
BIS
MS local database
Still discussion with experts needed…
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24. Acknowledgements: inforEAM team: Tsvetelin Krastev (EN-ACE-EDM)
David Widegren (EN-ACE-AMM)
Lukasz Piotr Pater (EN-ACE-AMM)
Layout BD: Pascal Le Roux (BE-CO-DS)
GIS portal: Olivier Barriere (BE-CO-IN)
EDMS: Samy Chemli (EN-ACE)
WIC team
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25. 13/10/2016
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