The Digital Enterprise Effektiv simulering med SIMIT

Name: The Digital Enterprise Effektiv simulering med SIMIT
Uploaded: 2017-12-09T18:26:26+00:00
Duration: PTM32S1
Channel: David Eskildsen
Description: The Digital Enterprise Effektiv simulering med SIMIT

The Digital Enterprise Effektiv simulering med SIMIT
Jens Norling Mathiassen

SIMIT, brugervenlig software til proces –og anlægssimulering
Agenda Agenda 08:00-08:30 Morgenmad 08:30-08:45 Velkomst og introduktion 08:45-09:35 SIMIT introduktion 09:35-09:50 SIMIT biblioteket ”Flownet” 09:50-10:10 Pause 10:10-11:00 Bib. ”Contec” og Couplings (fokus: HW in the loop) 11:00-11:30 3D visualisering i SIMIT m.m. Afrunding Allerede i dag findes er en række kraftfulde og tilgængelige simuleringsmetoder og værktøjer. Værktøjer der kan optimere din idriftsættelse og drift, og dermed spare dig for både tid og penge. Oplev en række konkrete bud på samspillet mellem processimulering og ”controller simulering”, der sikrer, at dit automationssystem allerede under Engineering kan toptunes.

Workflows in process / discrete industry differ
Digital Enterprise Discrete Industries Process Industries Product design Process & plant design Engineering & commissioning Operation Services Product design Production planning Production engineering Production Services Product design starts in the laboratory Process design – P&ID Detailed engineering – electrics, DCS engineering, piping, 3D plant design… Sensors: temperature, pressure, flow, weight, analytics, Actuators: pumps/agitators, valve positioners, heating/cooling Hazardous/explosive environment Product design and Production planning in CAD/CAE Machine and Line Automation driven by mechatronic CAD/CAE Sensors : proximity, encoders, position, motion… Actuators: hydraulics, servo-motors, linear drives Considering the differences as well as the communalities, Siemens is able to address all industries with its digitalization portfolio. This includes the process industry, the discrete and hybrid industry, where products are processed, manufactured, filled and packaged. To sum it up, the answer of Siemens to enable Digitalization is The Digital Enterprise With the Digital Enterprise Concept Siemens is about to seamlessly digitalize the companies’ core processes and the overall product development process, supporting it with software tools. In the future, each part of this value chain will work better, if it has a digital copy (digital twin). This includes all phases from product design, engineering, commissioning and production, as well as new services offered. Siemens portfolio addresses both, process and discrete industries. By this, it is the perfect answer for hybrid industries, which are mostly split in a Primary production (process) and Secondary production (discrete). The integrated portfolio of Siemens therefor can realize the “Total Integrated Automation” for all Industries and leverage the new potential of Digitalization additionally.

Siemens portfolio for Digital Enterprise covers complete lifecycle
Digitalization  Different forms in industries Digital Enterprise Discrete Industries Process Industries Product design Process & plant design Engineering & commissioning Operation Services Product design Production planning Production engineering Production Services COMOS Communication / Security SIMATIC PCS 7 / S7 SIMIT SINUMERIK Integrate Data Driven Services / XHQ / ASM Data Driven Services Manufacturing Execution Systems SIMATIC IT Automation / Drives Portfolio TIA Portal PIA Selector Automation / Instrumentation and Drives Portfolio TIA: Totally Integrated Automation Teamcenter NX Tecnomatix MCD Siemens portfolio addresses both, process and discrete industries. By this, it is the perfect answer for hybrid industries, which are mostly split in a Primary production (process) and Secondary production (discrete). The integrated portfolio of Siemens therefor can realize the “Totally Integrated Automation (TIA)” for all industries and leverage the new potential of Digitalization additionally.

BASF – Ludwigshafen, Germany Batch-Migration and SIMIT Virtual Commissioning
Customer Quotes „The earlier automation or concept errors are detected, the cheaper they are to correct“ Dr. Michael Krauss, Senior Automation Manager, BASF SE „Virtual commissioning enables us an earlier plant commissioning. As a result our productivity and Return-on-Invest increase, due to the high engineering quality that we achieve“ Dr. Michael Krauss, Senior Automation Manager, BASF SE Successful project-team: Bernhard Ifflaender Siemens Simulation Center, Dr. Michael Krauss, BASF SE, Mr. Köhldorfer , M+W (from left to right) ID: E

SIMIT Sustainable creation of customer value and satisfaction
Purposes Virtual commissioning (VCO): Test the original automation software by the use of a simulation model Operator training (OTS): Train the interaction with the original automation software by the use of a simulation model Answer customer needs Ensure safe, efficient and demand-sufficient production in a fast changing market environment and to cope with an increased complexity of production plants. Increase Productivity Efficiency Operational Efficiency Time to Market Costs € Quality Increase Flexibility Risks Sale Production

Agenda Agenda 08:00-08:30 Morgenmad
08:30-08:45 Velkomst og introduktion 08:45-09:35 SIMIT introduktion 09:35-09:50 SIMIT biblioteket ”Flownet” 09:50-10:10 Pause 10:10-11:00 Bib. ”Contec” og Couplings (fokus: HW in the loop) 11:00-11:30 3D visualisering i SIMIT m.m. Afrunding

SIMIT Mapping between Real and Virtual Siemens World
Real World Virtual World HMI eg: PCS 7 OS Server/WinCC/ Comfort Panel etc. HMI eg: PCS 7 OS Server/WinCC/ Comfort Panel etc. SIMATIC S7 SIMATIC S7 Software-in-the-loop SIMIT VC – Virtual Controller Hardware-in-the-loop PLCSIM Real AS Automation System (AS) Emulation of AS Profibus or Profinet via Simulation Unit SIMIT Simulation of Signals Remote IO/devices Simulation of Drives/Signals Actuators/Sensors SIMIT SIMIT-Connector to domain specific simulators Simulation of technological behavior Plant/Machine Process behavior w/o chemical reactions High fidelity chemical process simulators 3D or discrete event driven simulators

+ + + + + Live Demo SIMIT Simulation
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training Simulation of I/O-Signals Simulation of Drives / Sensors Simulation of Technological behavior SIMIT Simulation Different Levels Live Demo All signals from and to the automation system Import signal list from engineering system + + Necessary granularity to test the original automation project BASIS library with drives and sensors ready-to-use + + SIMIT build in techno-logical simulation: STANDARD, FLOWNET, CONTEC libraries +

Software-in-the-loop
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training Emulation of S7-300/400 controller programs Embedded in engineering system Maximum of 8 controller instances All emulated controllers and the simulation on one PC SIMIT Software-in-the-loop PLCSIM

SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
Automatically generate the signal interface list including the symbol names by importing the symbol table Flexible symbol import for couplings Option New: All signals are deleted and created from new import Option Add: Missing signals and symbol names will be added Option Option Overwrite: Signals and symbol names will be overwritten SIMATIC Manager SIMIT Simulation Simulation of I/O-Signals SIMIT Import

SIMIT offers a signal flow oriented component based modeling approach Components can be placed via drag-and-drop on diagrams to model the simulation behavior Components can be connected by drag-and-drop SIMIT Simulation Simulation of Drives/Sensors

Templates can be created by the user and instantiated using a table, IEA or CMT import to create automatically the dives/sensor level for simulation Reuse of data from PCS 7 reduces the modeling time for the simulation Library elements to be compatible with PCS 7 v7.x / v8.x and the APL Import of .xlsx files (.xls, .iea, .xml) Search and replace of components and macro-components within templates SIMATIC Manager SIMIT Simulation Simulation of Drives/Sensors SIMIT Import

Library containing simulation models for Motors, valves Frequency converters Mathematical models … SIMIT Simulation STANDARD Library ...

Live Demo SIMIT Simulation
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training Library to build models in the schematics of a P&ID Library to simulate a piping network with single component liquids/gas (e.g. water) including pressure, temperature and flow SIMIT Simulation FLOWNET Library ... Live Demo

Simulation model can be created out of COMOS via the generic import Components can be placed via drag-and-drop on diagrams to model the simulation model Components can be connected by drag-and-drop SIMIT Simulation Simulation of Tech. behavior Automated creation of the SIMIT simulation model with COMOS planning and engineering data

08:30-08:45 Velkomst og introduktion 08:45-09:35 SIMIT introduktion 09:35-09:50 SIMIT biblioteket ”Flownet” 09:50-10:10 Pause 10:10-11:00 Hardware in the loop Coupling og biblioteket ”Contec” 11:00-11:30 3D visualisering i SIMIT m.m. Afrunding

Hardware-in-the-Loop Couplings Software-in-the-Loop Couplings Generic Data Couplings SIMATIC PCS 7 / SIMATIC S7 / TIA Portal SIMATIC PCS 7 / WinCC / Panels Synchronization and remote control Data exchange PLCSIM Adv. PRODAVE (MPI/IE) Couplings PLCSIM SIMIT Virtual Controller OPC SHM* RCI** Simulation Unit Simulation Unit ProfiBUS DP ProfiNET IO SIMIT *Shared Memory; **Remote Control Interface

SIMIT SIMIT 9 Highlights
1 software installer (SIMATIC NET no longer required for ISO on TCP) 1 GUI – full graphical integration of virtual controller configuration High reuse of existing PCS 7 project information (no HLL replacements, no additional module information, no communication settings, …) SIMIT Simulation VC Configuration workflow 1 2 3 Add Virtual Controller Coupling Select PCS 7 Project Distribute Virtual Controller among several PCs

Software-in-the-loop
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training Snapshots to store current controller and simulation state Snapshot can be loaded to start a simulation from a certain starting point DBs, flags, counters, ... of all controllers and the state of the SIMIT simulation are stored or loaded at the same time Snapshot reuse after full download SIMIT Software-in-the-loop Virtual Controller - Snapshot

SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training Library to build conveyor simulation models SIMIT Simulation CONTEC Library ... Live Demo

Communication between SIMIT and 3rd Party simulators using high performance shared memory coupling Freely configurable by the user Cyclic data access by SIMIT Cycle time can be defined by the user Shared memory is synchronized using a MUTEX* Shared memory can be initialized by SIMIT or a 3rd Party tool SIMIT Couplings Shared Memory Coupling Shared Memory Coupling can be used to connect with e.g. Plant Simulation by Siemens PLM Process Simulation by Siemens PLM Mechatronics Concept Designer by Siemens PLM 3rd party process simulators Databases Reuse existing simulation by co-simulation with domain-specific simulators Full and original automation system can be tested including e.g. utilities systems Fast and easy creation of signal, device and simple process simulation for all parts not modeled in the domain-specific simulator Standardized data exchange couplings and remote control interface for central simulation control e.g. Process Simulate e.g. Plant Simulation *Coordinated process to access the shared memory

Hardware-in-the-loop
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training Connect to real controller via: Profibus, Profinet, Prodave, OPC Simulation of I/O-Signals by Simulation Unit SIMIT Hardware-in-the-loop Simulation Units

Hardware-in-the-loop
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training Connect up to 2 controllers to SIMIT with one Simulation Unit ProfiBUS DP 2-channels Simulation of maximum 125 slaves per channel Process alarms, Diagnosis alarms S7-specific ProfiBUS functions Redundant peripheries Failsafe modules SIMATIC S7 SIMATIC S7 SIMIT Hardware-in-the-loop Simulation Unit - ProfiBUS DP PCS 7/ WinCC ... ProfiBUS DP ProfiBUS DP SU-PBDP Ethernet

Live Demo SIMIT Hardware-in-the-loop
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training One Simulation Unit ProfiNET IO per controller required Simulation of up to 256 devices per controller Boxes for 128 or 256 devices per controller available SIMATIC S7 SIMIT Hardware-in-the-loop Simulation Unit - ProfiNET IO Scada/ HMI Live Demo SU-PNIO Ethernet

SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training Graphical elements can be modeled using the standard SIMIT user interface Graphical elements can be animated and the motion can be coupled to simulation values Graphical elements can be mirrored vertically or horizontally SIMIT Simulation Dynamic Graphics Modeling Live Demo

Using the component type editor new SIMIT SF components can be developed by the user User created components can be versioned and protected against misuse The component symbol can include controls and animations SIMIT Simulation CTE

SIMIT SIMIT 9 Highlights
Extended DEMO MODE 45 minutes, all couplings with a maximum of 30 bytes Only one coupling can be added to a project, either PLCSIM or PRODAVE The dynamic graphic editor, the trend and messaging, the macro component editor, the SMD-typical import and the automatic control interface will be available for testing during the demo session SIMIT Simulation Demo Version

SIMIT– Product-Line Scalable with the Customer Needs
SIMIT Virtual Controller 1 Controller SIMIT Virtual Controller 5 Controller Configuration Environment 1 Soft-S7 300/400 Controller Also as extension Configuration Environment 5 Soft-S7 300/400 Controller Also as extension SIMIT SF STANDARD SIMIT SF PROFESSIONAL SIMIT SF ULTIMATE Portal view Standard Library 3D Viewer Couplings Virtual Controller ProfiBUS / ProfiNET PRODAVE OPC DA Trend & Messaging Scripting Macro Components Editor Dynamic Graphics Editor Automatic generation of signal lists for SIMATIC Manager data All STANDARD features plus Couplings PLCSIM Engineering efficiency for PCS 7 (IEA/CMT) Automatic generation on template / typical base (e.g. .xls) Automatic device level simulation Modify in run Remote control interface and virtual time management All PROFESSIONAL features plus Couplings Shared Memory (High performance coupling) Automatic generation of models and connections based on XML interface Development of own components (CTE) SIMIT SF FLOWNET LIBRARY Library to build models in the schematics of a P&ID to simulate a piping network with single component liquids/gas (e.g. water) including pressure, temperature and flow SIMIT SF CONTEC LIBRARY Library to build conveyor simulation models SIMIT SF extensions

SIMIT Homepage SIMIT Media Presentation including many useful video clip) YouTube link e.g. video clip introducing the Library CONTEC Software Download v9.0 sp1 (Full version that starts in demo if not licenses) Manuals (look at the menu ”Simulation and training systems) Application samples (Based on PCS 7) SIMIT Useful links

SIMIT SIMIT 9 Highlights Hannover Fair 2017
Integrated Engineering including COMOS and SIMIT Guided tour and free ticket at: Outlook 9.1 expected release 07/2017 SU integration incl. ET200 SP HA redundant support OPC UA exchange of signal info Siemens Field device models in SIMIT SIMIT 9 COMOS integration and much more on Hannover 2017

Thank You for your attention
Jens Norling Mathiassen SIMATIC PCS7 Product Manager RC-DK PD PA DCS Bredskifte Allé Århus V Mobile:

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