1. Team #6: Staff Mel Cintron BSEE Antonio Garnica BSEE Paul Cox BSEE
Tom Latona BSEE

2. Team #6: Expertise & Experience
Mel Cintron
Antonio Garnica
Paul Cox
Tom Latona
Expertise: PLC / Electrical Layout.
Experience: 2 Summer Harley Davidson, 3yrs Engineering Tech.
Expertise: Environmental testing, soldering.
Experience: 3yrs Johnson Controls.
Expertise: PLC programming and Electrical CAD.
Experience: Electrical design work for auxiliary
printing equipment, 5 yrs.
Expertise: Power system analysis.
Experience: None

3. Project Abstract Image Capture System
This project will utilize a proximity sensor/switch to sense an object traveling along a conveyor system. The pulse generated from the detecting the object will trigger a strobe light and a camera simultaneously. An image of the object will then be captured, displayed, and stored in memory on a pc.
The strobe is utilized to ensure that the same light level will be maintained regardless of environmental light conditions.
This project will be considered Phase 1 of a 2 phase project. Phase 2 would compare a stored image on the pc to the last captured image to determine any differences.
Target industry: Manufacturing

4. Product Performance Requirements 1
Nominal Input Power Source VAC
Nominal Input Voltage Range VAC +/- 10%
Input Power Freq. Range to 60 Hz
Optical Indicators, Displays Infrared proximity sensor/switch:
(3L x 2W x 1H) in. Range: 7” to 3’.
Visible strobe light.
(3L x 3W x 2H) in.
Strobe rate: 3 flashes/sec.
PC VGA monitor.
User Inputs Keyboard entry on the pc to
operate the camera software.

5. Product Performance Requirements 2
Electrical Interfaces VDC, 24VDC, 5VDC.
Mechanical Interfaces Adjustable mounting brackets for camera, proximity sensor/switch, and strobe unit.
Operational Modes Automatic.
Effectiveness Video capture rate of 3 frames per second.

6. Product Standard Requirements 1
Max Product and Proto Cost (Est.) Product: $ Proto: $250
Max Parts Count (Approximately)
Max Product Size (LxWxH) Camera: 4.8 x 1.0 x 2.2 in.
Strobe: 3.0 x 3.0 x 2.0 in.
Trigger/Power Circuits 6.0 x 4.0 x 2.0 in.
Max Product Weight lbs (1.55 kg) Total Weight

7. Product Standard Requirements 2
Max Power consumption Camera (powered from pc) 0.6W.
(Est.) maximum during flash 70W.
(Est.) minimum during idle 20W.
Operating Temp range to 50 degrees C.
Operating Humidity range to 80 RH% Non-condensing.
Reliability and Life MTBF (3yrs), 95%R 1yr, 60%R 5yr
Disposal/Recycle In accordance with state and
federal requirements.
Safety and Regulations NFPA 79 (Electrical Standards for
Industrial Machinery)
Rational: This system will likely be
mounted on and used in industrial machinery

8. Block Diagram Strobe Circuit Strobe Circuit Power supply
Antonio Garnica
Tom Latona
Power supply
Camera Circuit
CPU
Paul Cox
Mel Cintron
Sensor/Trigger
Circuit
Proximity
sensor

9. Allocation of Standard Requirements 1
Antonio Garnica
(strobe circuit)
Tom Latona (power supply)
Paul Cox (camera interface, cpu operation)
Mel Cintron (sensor/trig.
circuit)
Margin
Totals
Max product and proto costs
7.5% of total
Product:$25.00
25% of total
$50
12.5% of total
$25
30% of total
$60
100%
$200
Max parts count
23% of total 28
33% of total 40
3% of total 3 30
15% of total 18
$120
Max product size (in.)
(LxWxH)
3.3x2.5x2.0
6.0x4.0x2.0
4.8x2.2x1.0
3 modules
Max product weight
0.6 lbs
(0.27 kg)
2.0 lbs
(0.91 kg)
0.8 lbs
(0.36 kg)
1.0 lbs
(0.45 kg)
4.4 lbs
(2.0 kg)
Max power consumption
60 W
20 W
0.6W
(from pc)
10W
90W

10. Allocation of Standard Requirements 2
Antonio Garnica (strobe circuit)
Tom Latona (power supply)
Paul Cox
(camera
interface, cpu operation)
Mel Cintron (sensor/trig. circuit)
Margin
Totals
Operating temp range
0 to 70 deg C
0 to 60 deg C
0 to 50 deg C
Non-Operating temp range
-10 to 60 deg C
Operating humidity range
0 to 80 % RH
Non-condensing
Non-Operating humidity range
Reliability and life
5000 flashes
TBD
Disposable/
Recycle
In accordance with state and federal law
Safety and Regulations
NFPA 79
Fcc requirements

11. Additional Standard Requirements: (Camera pc)
Pc system requirements for the camera
PCI board:
Windows 95 or better; Pentium 133Mhz or better; 16MB of RAM; 46MB hard disk space; 4X CD-ROM; PCI video board with 2MB of memory; 640 x 480 display with 8-bit color depth; Available PCI slot

12. Association of Performance Requirements
Antonio Garnica
(strobe circuit)
Tom Latona
(power supply)
Paul Cox
(camera interface, cpu operation)
Mel Cintron (sensor/trig.
circuit)
Nominal input power sources X
Nominal input voltage ranges
Input power freq. ranges
Optical indicators/ displays
Electrical interfaces
Mechanical interfaces
Operational modes
Effectiveness
User inputs

13. Contact Info
Mel Cintron
Antonio Garnica
Paul Cox
Tom Latona
Phone: (414)
Phone: (414)
Phone: (414)
Phone: (414)

14. Weekly Availability Worksheet
Mel Cintron
Antonio Garnica
Paul Cox
Tom Latona
Time 1:Thur all day except 355 lab Time 2:Fri all day except 355 lab
Time 3:Sat, Sun anytime Time 4:Mon –Wed before 4:00
Time 1:Sun all day Time 2:Mon, Wed
Time 3:Thurs lec Time 4:Fri 2 - lab
Time 1: Sat and Sun 12:00 – 6:00 Time 2: Mon and Wed 10:00 – 12:00
Time 3: Fri 3:00-4:30 Time 4:
Time 1: Fri all day except 355 lab Time 2:Tue after 3:30pm
Time 3 : Sat&Sun after 6:30pm Time 4: Wed 12:30-6:30

15. Weekly Project Meeting Plan
Weekly Meeting 1: Place, Friday 3-4:30, after class PM
Owner: Rotational, Expected Attendees: All & Purpose:
Weekly Meeting 2: Place, Friday 3-4:30, after class PM ` Owner: Rotational, Expected Attendees: All & Purpose:
Weekly Meeting 3: Place, Friday 3-4:30, after class PM Owner: Rotational, Expected Attendees: All & Purpose:
Weekly Meeting 4: Place, Date, Time
Owner, Expected Attendees & Purpose:
Weekly Meeting 5: Place, Date, Time
Weekly Meeting 6: Place, Date, Time

16. Total Resources 400 Total Manhours
$200 or key part availability for material and prototyping

17. Decision Making
Statement of how your team will make decisions within all project guidelines.: majority vote

18. Team #6: IM Roles Part Supply Manager: Antonio Garnica
Project Archiver: Tom Latona
Presentation Mgr: Mel Cintron
Report Mgr: Paul Cox

19. Prospective Ideas Laser Scope Tachometer Home Security System
Temperature Controller
Smart Light (turns on when power out)
Proximity Detector

20. High Level Requirements
120VAC Nominal Input Power 60Hz
Sensors/Display
-Infrared Proximity Switch
-Display Monitor For Camera
Operational Mode: Automatic
Mechanical: Proximity, Camera, Strobe Mount
DC Distribution: 5V, 12V, 24V
Cost Prototype: ~250 (Note: Slightly Over Budget)