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1 This Presentation is provided to you by: WeldCanada
This Presentation is provided to you by: WeldCanada.com Industry Standard Welding Procedures Software CSA, AWS, ASME and API Welding Codes

2 Presented By: Dennis Klingman Lincoln Electric Co.
Motorsports Welding Presented By: Dennis Klingman Lincoln Electric Co.

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15 Processes Commonly Used in Motorsports
Gas Tungsten Arc Welding (GTAW) Gas Metal Arc Welding (GMAW) Shielded Metal Arc Welding (SMAW) Flux Cored Arc Welding (FCAW) Plasma Arc Cutting (PAC) Oxy Fuel Heating and Cutting (OFC) Torch Brazing (TB) Torch Soldering (TS)

16 Indy 500 Garage 1998

17 Base Metals Commonly Used in Motorsports
Mild Steel Chrome Moly Steel Stainless Steel Cast Iron Aluminum Magnesium Inconel Titanium

18 Material Used

19 Mild Steel Process Consumables GMAW ER70S-3,6 75A/25CO2
Applications: NASCAR Sheet Metal Roll Cages Exhaust Systems Process Consumables GMAW ER70S-3,6 75A/25CO2 GTAW ER70S-2 Argon SMAW E-6013, E-7018 FCAW E71 T-11, E71TG-G PAC Comp. Air OFC Oxygen/Acetylene

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25 Chrome Moly Steel AISI 4130 N Applications:
Midgets/Sprints Frame/Roll Cage Dragsters Frame/Roll Cage Funny Cars Frame/Roll Cage Motorcycles Frame Indy Cars Suspension Parts EAA Air Frames Process Consumables GTAW ER80S-D2 Argon OAW R45,R60 Oxygen/ Acetlyene

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30 Stainless Steel AISI 321 Applications: Midgets/Sprints Exhaust System
IRL Exhaust System IHRA/NHRA Exhaust System NTPA Exhaust System Process Consumables GTAW ER-347 Argon (Purging and Shielding)

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33 Cast Iron Grey Cast Applications:
NTPA Drive Train Castings Engine Blocks Heads and Components IHRA/NHRA Drive Train Castings Engine Blocks Heads and Components Process Consumables GTAW ER-Ni-1 Argon TB RBCuZn-C Oxygen/Acetylene SMAW E-Ni-CI

34 Aluminum 3003 6061-T6 Applications
NASCAR Radiators Air Cleaners Spoilers AMA Engine Parts Swing Arms Frames IRL/CART Oil Coolant/Tanks Water Pipes Castings Process Consumables GTAW ER 4043, ER Argon

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40 Magnesium AZ61A, AZ92A Applications
IRL/CART Bellhousings Rear Axle Case Gear Box Castings AMA Engine Cases Process Consumables GTAW ERAZ 61A, ERAZ 92A Argon Argon/Helium

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42 Inconel 625 Applications IRL/CART Exhaust Systems Process Consumables
GTAW ER Argon (Purging and Shielding)

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44 Titanium Ti6AL-4V Applications AMA Exhaust Systems
F-1 Suspension Parts CART Brackets, Shields Process Consumables GTAW ERTi-CP, ERTi Argon (Purging and Shielding)

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