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Thermal Processing. Preparation of raw material Filling Exhausting Seaming Retorting Cooling & Drying Labeling/Packaging Distribution.

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Presentation on theme: "Thermal Processing. Preparation of raw material Filling Exhausting Seaming Retorting Cooling & Drying Labeling/Packaging Distribution."— Presentation transcript:

1 Thermal Processing

2 Preparation of raw material Filling Exhausting Seaming Retorting Cooling & Drying Labeling/Packaging Distribution

3 Exhausting in Canning Exhausting – removal of air in the food and headspace. Heat is applied causing…. – expansion of food – get rid of blocked and dissolved gas in food – reduce air in the headspace

4 Exhausting in Canning As the water boils in the canner, the “empty” space becomes a mixture of steam and air. The temperature of a steam/air mixture is lower than the temperature of pure steam. Venting eliminates (“exhausts”) the air so processing takes place in a pure steam environment.

5 Exhausting in Canning Vacuum in canned food is achieved by exhausting Vacuum- space that is free of matter Lower gas pressure – higher quality of vacuum.

6 Packaging of canned food Tin-plate cans

7 2 –piece can Eliminate long seam and one double seam Reduce possibility of 2 potential leaks

8 Aluminum can Advantages: Freedom from black-discoloration or rust Easier puncture opening Good selling points- no rust, easy opening, always bright Usually used for beverages

9

10 Glass containers Chemically stable Does not support microbial growth Gas does not enter Transparent – visible product is attractive Withstand thermal shock

11 Retortable pouch

12 - High shelf life of food - Tough - Resistance to puncture - Withstand high temperature - Major advantage: Thin profile and increased surface area allow rapid heat penetration. Safe 40% of retort process time, better quality (nutrition, taste, color, texture). - Green product – easier waste disposal and less energy needed

13 Retortable pouch 0.5 ml polyester film 0.000035 or 0.0007 in gauge aluminum foil 3 ml modified polypropylene film Laminate


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