1. MANIPAL UNIVERSITY JAIPUR AUTOMOBILE ENGINEERING B. TECH COURSE STRUCTURED FOR INDUSTRY READINESS & LEAN SIX SIGMA GREENBELT INTERNSHIP PROGRAM 2016

2. Manufacturing Manipal University Jaipur Department of Automobile Engineering Research & Development Sales & Service MUJ AUTOMOBILE ENGINEERING GRADUATES WILL BE PREPARED FOR EITHER OF THREE TRACKS

3. THREE TRACKS ENABLE STUDENT’S INDUSTRY READINESS Elective Courses DEC R & DService & SalesManufacturing 1 Advanced Mechanics of Solids Two wheelers and Three wheelers Design for manufacturing 2 Advanced Theory of IC Engines Automotive Air conditioning systems Quality Control and Reliability Engineering 3 Computer Aided Design & FEA Vehicle Body Engineering Computer Integrated Manufacturing 4 Computer Simulation of IC Engines Tractor and Farm Equipment's Materials and Manufacturing of Automotive Components 5 Computational Fluid Dynamics Automotive Pollution and control Metrology and Measurement system analysis (MSA) 6 Alternative Fuels and Energy Systems for Automobile Vehicle Ergonomics and Styling Industrial Engineering and Enterprise Resource Planning 7 Internship Program - Lean Six Sigma Green Belt Based Project COLLABORATION WITH INDUSTRY CONTINUES TO REINFORCE READINESS TO MINIMIZE TRAINING

4. Assembly & TestingDesign EngineeringManufacturing Quality & Operations Mgt Theory of Automotive Engines Engineering MathematicsThermodynamics Essentials Of Management and Engineering Economics Automotive Chassis System Strength of materialsMaterial Science and Metallurgy Automotive Engine Testing LabKinematics of MachinesProduction Technology Quality Control and Reliability Engineering Fundamentals of Automobile Engineering Computer Aided Drawing, GD & T Lab Microprocessor and Microcontrollers Electrical and Hybrid VehiclesAutomotive Design I Fluid Mechanics & Machinery Industrial Engineering and Enterprise Resource Planning Engine Emissions and ControlDynamics of Machine Heat Transfer in Automotive system Automotive Transmission SystemAdvanced Mechanics of SolidsDesign for manufacturing Lean Six Sigma Green belt pre work for Internship Two and Three wheeled vehicle systems Automotive design IICAD/ CAM Lab Advanced Internal Combustion Engines Computer Aided Design & FEA Computer Integrated Manufacturing Vehicle Dynamics & Stability control Automotive Vibration & Noise control Vehicle fault diagnosis & Testing HIGHLIGHTS OF CORE COURSES DESIGN OF COURSES AND SYLLABUS AS PER INDUSTRY REQUIREMENTS

5. LAYOUT OF COURSE STRUCTURE FOR FINAL YEAR STUDENTS PRE FINAL SEMESTER (VII)FINAL SEMESTER (VIII) SubjectCreditsRemarks SubjectCredits Remarks Automotive Vibration & Noise control 4 Assembly & Testing Industrial internship and Lean Six Sigma Green belt certification Internship is based on delivering results using Lean Six Sigma Project Methodology Vehicle Dynamics & Stability control 4 Assembly & Testing and Manufacturing OR Departmental Elective Course 4 4 Courses offered based on students interest in either of three tracks. Project Management + Project In Department project based on Lean Six Sigma Methodology Departmental Elective Course 5 3 Departmental Elective Course 6 3 Vehicle fault diagnosis & Testing lab 1 Assembly & Testing, Lean Six Sigma Green belt pre work for Internship 1 Internship Prework Total 23 Total 12

6. PRE FINAL SEMESTER - PRE WORK FOR INTERNSHIP LEAN SIX SIGMA GREEN BELT PURPOSE: Select a project with buy in from Industry sponsoring internship, prior to going on internship in the 8 th semester Establish accountability between Industry sponsor and student intern prior to beginning their internship in the 8 th semester PREWORK FOR FINAL SEMESTER’S INTERNSHIP: Introduction to Six Sigma, Lean, and Lean Six Sigma Linking Lean Six Sigma to Strategy and Project Selection as it pertains to the Internship program Understand the Lean Six Sigma Roadmap phases – Define, Measure, Analyze, Improve, and Control Identify and Develop Actions required for completing Define Phase – Project Definition, Prioritize projects based on value, resources required, timing, Develop and present project charter to obtain 2 credits. READINESS FOR FINAL SEMESTER INTERNSHIP PROGRAM

7. FINAL SEMESTER INDUSTRIAL INTERNSHIP or DEPARTMENTAL PROJECTWITH LEAN 6 SIGMA GREEN BELT CERTIFICATION One week Pre-Internship workshop will be attended by student’s faculty advisor Ensure continuity during periodic progress review throughout internship program Pre-Internship/Dept. Project Week: Students will participate in a 5 days on campus workshop before going on internship or working on a Departmental Project to learn about applying Lean Six Sigma methods pertaining to Define, Measure and Analysis phase during their internship project. LSS Tools that will be covered before leaving for Internship Project CharteringSpaghetti diagrams Project Planning and ManagementCause & Effect analysis Establishing baseline to measure improvement FMEA Process MappingMeasurement System Analysis (MSA) SIPOCGage R&R Value Stream Mapping to identify Value Add and Non-Value Add work Process capability analysis and process control (SPC) using Minitab Presentation Skills

8. INDUSTRIAL INTERNSHIP/DEPARTMENTAL PROJECT WITH LEAN 6 SIGMA GREEN BELT CERTIFICATION This workshop will be attended by their faculty advisors to ensure benefits are being delivered to the company/department research project sponsoring their internship. Mid-Internship Week: Students will participate in a 5 days on campus workshop after completing 4 weeks of internship to present progress made in the Define, Measure and Analysis phases of their project. After first day of presentations, they will learn about applying Improve and Control tools and methods to complete their Internship/Departmental LSS project. Improve Phase methodsControl Phase methods Establishing single piece flow using Kanban / Pull methods that are trigged by customer demand, Control Plans, Process Documentation, Training Plans, Mistake Proofing Statistical Process Control and Process Capability Quick Changeover Workplace Organization Process Mapping, & Process Documentation Piloting a new process to test for improvement

9. Pre-Internship and Mid-Internship Training Schedule for Lean Six Sigma Based Industrial Project. Internship Program at the sponsoring Industry’s site will be visited by the student’s faculty advisor to provide hands on coaching so that results will be delivered upon project completion. Schedule for industry based internship program Final Semester starts on January 04 (Monday), 2016 and ends on May 28 (Saturday), 2016 Pre-Internship Training- One week on-campus workshop from January 04 to 09, 2016 to learn about applying Lean Six Sigma pertaining to Define, Measure and Analysis phases during their internship project. Industrial Internship Project - Students will work on site at their sponsoring industry/business for 4 weeks, from January 11 to February 08, 2016. Their work will primarily focus on the Define, Measure and Analysis phases of their internship project. They will then return to campus to attend a mid-internship workshop as detailed in the following section. Mid-Internship Training - One week on-campus training from February 08 to 13, 2016 after completing 4 weeks of internship to present progress made in the Define, Measure and Analysis phases of their project and obtain additional training for the Improve and Control phases of their project. Completion of Industrial Internship Project – Students will return to their internship project work from February 14 th to May 28 th, 2016 to apply the Improve and Control phases for delivering and sustaining their project deliverables. They will return to campus to present their project so that they can obtain Green Best Certification. If the project deliverables are not achieved they’ll only receive credit for the quality of work done.

10. CO-CURRICULAR ACTIVITIES AUTO CLUB

11. THE EFFI-CYCLE CHALLENGE “EFFI-CYCLE” derived from Efficient-Cycle promotes the objective to promote innovation and generate consciousness amongst the young engineers towards environment friendly mobility solution. Manipal University Jaipur’s SAE Northern India Students branch built the EFFI- CYCLE as an entry into SAE NIS intercollegiate design competition to design and fabricate an energy efficient Hybrid human powered three wheeled electric vehicle. Setting up the trend of using eco- friendly vehicles in India the vehicle is capable of being – Driven simultaneously as well as, alternatively by two drivers Run simultaneously or alternatively on an electric drive. VIDIT JAIN (C) SADIQUE REYAZ (VC) ROHIT SAURAV SAAHIL SAXENA RITABH RAJ SHEIKH SHAHZEB TARUN KUMAR CHAND SAHIL PANJWANI DHANANJAY MUKHERJEE SHIVADITYA RATHI Team Members

12. GO KART THE CHALLENGE Elite Karting (EK-14), a racing extravaganza where under-graduate participants learn Basics of designing a GO-KART Design a virtual prototype of a racing GO KART Build and optimize it Finally race it on the racing track. EK-14 Race was held at RPM Racing Track at Bhopal, Madhya Pradesh from 26 th -28 th February, 2015. 133 teams participated from 82 different engineering colleges and 16 different states.

13. Moon Buggy The Great Moon Buggy Race course winds around rockets and other space vehicles including a Saturn Moon Rocket, an engineering test unit of the Space Shuttle with its external fuel tank and solid rocket boosters and a model of the LEM (Lunar Excursion Module). This event was organized by NASA

14. SOLAR VEHICLES at MUJ Manipal University Jaipur in continuation of its legacy of providing quality education is participated in two national level Solar Vehicle Championships through its student teams HELIOS and ELECTROMOV. Team HELIOS participated in INDO-ASIAN SOLAR CHALLENGE, organized by Lovely Professional University in April 2016. Team ELECTROMOV participated in ELECTRIC SOLAR VEHICLE CHAMPIONSHIP, to be organized by Imperial Society of Innovative Engineers in March 2016. These championships task the participants to design and fabricate a SOLAR CAR under certain Design Restrictions. SPONSOR: GENUS Power Infrastructures Ltd. (JAIPUR) provided full technical and financial support for these projects in the form Rs 3 Lakhs and electrical accessories (solar panels, controllers, chargers and batteries). Test driving Team Electromov Solar Vehicle at MUJ Prepping Team Helios Solar Vehicle at race venue @LPU