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Total slides : 50 Nos Total required Time : 15mins. “ Sheet metal solution to automobile industry”
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About the Group Established by Mr. T. N. Kandakure in 1999 Expertise in production of Sheet Metal and Welded Components Technical know-how with innovative approach. Masters in Design & Development of Sheet metal Dies
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Group Locations Our Units Locations are in Aurangabad and Pune City In Maharashtra State, India.
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Kandakure Engineering Pvt. Ltd. Plant III In 2004 for manufacturing Stainless Steel components for Sulzer India Ltd. Dhananjay Enterprises In 2001 for manufacturing Perforation sheet and Plate Clutch for Endurance Group Kandakure Engineering Pvt. Ltd. Plant I In 2009 For manufacturing Core Pack Stacks, Brake Shoe Assy & Press Tools Kandakure Engineering Pvt. Ltd. Plant II In 2003 for manufacturing Press Parts For Varroc Group Kinetic and Subrose India Dhananjay Auto Parts In 1999 for manufacturing Press Parts and Welding Assemblies Head Office In 2010 for Centralization of Finance, Purchase and Admin Department. Also Switch over to ERP Software SAP Business One. Key Milestones of Dhananjay Group
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Our Vision Our Mission Our Mission is to provide the customers with technical Solutions in precision sheet metal parts manufactures and their assemblies while continuously optimizing the values of these products to them Setting the Benchmark in Stamping Industry… Our Strategy To improve the production efficiency by using the creative ability, knowledge and experience of our employees with the aim of achieving the position of a major and reliable supplier of precision sheet metal parts and their assemblies. To increase the annual turnover by 15% on every year. To achieve the development of our key customers To develop the relationships with new customers. Reducing the costs, increasing the operational efficiency, maintaining the perfect product quality, by using the modern technology and by educating motivated, professionally trained and loyal employees. To improve the production efficiency by using the creative ability, knowledge and experience of our employees with the aim of achieving the position of a major and reliable supplier of precision sheet metal parts and their assemblies. To increase the annual turnover by 15% on every year. To achieve the development of our key customers To develop the relationships with new customers. Reducing the costs, increasing the operational efficiency, maintaining the perfect product quality, by using the modern technology and by educating motivated, professionally trained and loyal employees.
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TPM and Quality Policy QUALITY POLICY We, at Dhananjay Group of companies are committed to manufacture and deliver Quality products on time to meet customer’s requirements and implied needs. We shall achieve this through the implementation of system, continual improvement and involvement of employees in all spheres to become a world - class organization. Date:01.03.2005 T.N. Kandakure C.E.O. DHANANJAY GROUP TPM POLICY DHANANJAY GROUP Dhananjay Group are committed to practice “TOTAL PRODUCTIVE MAINTENANCE” For 1.To Create safe work environment & higher employee moral. 2.To maximize operational efficiency by eliminating losses of all types. 3.To improve working culture. 4.To achieve internal, external customer satisfaction By Total Employees Involvement. Date:01.10.2007 T.N. Kandakure C.E.O.
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Organization structure Mr. T.N. Kandakure (CEO) Mrs. Ragini Kandakure HR & Admin Mr. Suresh Kandakure Commercial Mrs. Shraddha Kacheshwar Account & Sale Mr. Vijay Gunjal Product Development &Quality Mr. Ratan Salunke Production & Maintenance 7 Plant Heads Quality Heads & Maintenance Team
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StaffOperative members MaleFemaleMaleFemaleTotal Engineers1500010 Commercial12040016 Permanent7003117118 Casual00250 Contractual0010465169 Apprentices00030 Total Number of employees Group: 346 Employee stratification
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Total Investment In All Plants Sr. No. Name of the Company Investment (In Million Rupees) Investment (In Million USD) 01Kandakure Engg. Pvt. Ltd.529.7910.01 02Dhananjay Auto Part116.502.20 03Dhananjay Enterprises85.841.62 Total (Approx.)732.1313.83
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Group Turnover Group turnover increased from Rupees 6.5 million to Rupees 531.5 million that means USD 10.04 millions in a decade. Turnover in Million Rupees
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Our Esteemed Customers Endurance Group Varroc Group Tower Mechanics Pvt. Ltd Aurangabad & Uttaranchal. Badve Engineering Ltd. Aurangabad, Pune & Uttaranchal Suniti Electricals, Pune Kirdak Auto Pvt.Ltd. Aurangabad. Greaves Cotton Ltd. Waluj & Chikalthana, Aurangabad. Sulzer India Ltd. Pune Subros Ltd. Pune Kinetic Engg.Ltd., Ahmadnagar. Rieter India Pvt. Ltd. Satara
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NewCustomer Added Sr.NoYearNo of Products Added (Group) Total Products manufacturing (Group) 012009-1018342 022010-1124366 032011-1236402 Our Last 3 Year products status Sr. No Name of Customer 01Rieter India Pvt. Ltd.
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Long term Asso.Award 2011 by Varroc Excellent effort in TPM Implementation 2008 by endurance Award By DIC Maha. Govt. 2004 Awards Implementation of TPM activities 2012 by endurance Bronze Quality - by endurance
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Clutch Components for HTTS Clutch Box Clutch OuterPlate Clutch Core Plate HolderHolder Plate Front Plate Movable PullyCore Plate Products Manufactured Drum Holding Plate Stainless steel sheet metal parts for Sulzer India Ltd. Bubble CapBDH ValveOxycat Bracket Oxycat Assembly.
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Gear Primary Helical Band Battery Plug Plate Starter Clutch SS End Inner Tube Support Gear Shifter Number Plate Flame Arrester Core PackDI Core PackSeal Case Coller Spring Mirror Housing Spring Cap Braket 230 & 240 Filter & Magneto Parts for Varroc Engineering Other critical Sheet Metal Parts Motor Cover of Starting coil Brake Shoe Assembly
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Sheet Metal parts of Textile Industries for Reiter India Pvt Ltd. U-beam Adjusting seg. Top part Adjusting Seg. Bottom part Distributor in front Pressure saddle Precision Settle T70 Distributor behindClosing Lever Top Arm Assembly Press Lever Thumb U-Guide Arm
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Presses Power presses from 2 ton to 250 ton, total 70 nos with cushions. Hydraulic presses 40 ton, 75 ton & 150 ton with cushions. : 08 nos Power presses from 2 ton to 250 ton, total 70 nos with cushions. Hydraulic presses 40 ton, 75 ton & 150 ton with cushions. : 08 nos Infrastructure Straightening Machines 150 mm width Straightner, 3mm thickness, Flatness up to 0.02 mm. : 01 no 250 mm width Straightner, 3mm thickness, Flatness up to 0.04 mm. : 02 nos 150 mm width Straightner, 3mm thickness, Flatness up to 0.02 mm. : 01 no 250 mm width Straightner, 3mm thickness, Flatness up to 0.04 mm. : 02 nos Machinery with latest technological advancements
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Tool Room and CNC Machining Sodick Make CNC Wire Cuts and Turning Set up are available with accuracy up to 2 micron. Other Tool Room Facilities such as : Jig Boring Machine (SIP) Milling Machines (Toss & M1 TR) Surface Grinders (600 X 250 MM) 3 Nos. Sodick Make CNC Wire Cuts and Turning Set up are available with accuracy up to 2 micron. Other Tool Room Facilities such as : Jig Boring Machine (SIP) Milling Machines (Toss & M1 TR) Surface Grinders (600 X 250 MM) 3 Nos.
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Welding and Perforation Machines MIG Welding Machines, 5 nos. Spot Welding Machines, 3 nos. Projection Welding Machines, 2 Nos., TIG Welding Machines 02 nos MIG Welding Machines, 5 nos. Spot Welding Machines, 3 nos. Projection Welding Machines, 2 Nos., TIG Welding Machines 02 nos Perforation & Sheet Expanding Machines total 2 nos. Range - From 0.5 mm to 1.0 mm thick sheet sizes ( 600mm X 2500 mm ) Perforation & Sheet Expanding Machines total 2 nos. Range - From 0.5 mm to 1.0 mm thick sheet sizes ( 600mm X 2500 mm )
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Finishing Machines Vibro finishing Machine : 03 nos Belt Grinders, ( 160 mm & 200 mm Width with 60 to 320 grid ) : 04 nos Tumbling Machine. Vibro finishing Machine : 03 nos Belt Grinders, ( 160 mm & 200 mm Width with 60 to 320 grid ) : 04 nos Tumbling Machine.
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Utilities 05 Ton & 10 Ton EOT(Electric Overhead Travelling) Crane with 18 m span & 45 m length for unloading of Raw Material. Air Compressors, 120 & 160 CFM Capacity (Atlas Capco & Kasser Make) Hydraulic Stackers 600 Kg Capacity for Loading/Unloading of dies from Press High Tension Power Supply with 200 KVA connected load & DG set of 160 KVA 05 Ton & 10 Ton EOT(Electric Overhead Travelling) Crane with 18 m span & 45 m length for unloading of Raw Material. Air Compressors, 120 & 160 CFM Capacity (Atlas Capco & Kasser Make) Hydraulic Stackers 600 Kg Capacity for Loading/Unloading of dies from Press High Tension Power Supply with 200 KVA connected load & DG set of 160 KVA
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Kandakure Engineering Pvt.ltd. Shendra Unit Tool Room Setup Final Inspection Area Final Inspection TablePress Shop
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Facility For Progressive Tools Make : Manzoni Capacity : 160T S.NoParameterSpecification 01Country Of originItaly 02Model2MR 03Capacity160Ton 04No Connecting Rods2Pc 05Table Surface1600 X 1250 mm 06Ram Surface1500 X 1250 mm 07Stroke125 mm 08Slide Adjustment40 mm 09Slide Window500 mm 10Speed30-60 SPM 11Shut Height625 mm 12Height From Floor900 mm 13AccessoriesLeveler and NC Feeder Technical Data
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Facility For Progressive Tools Make : Shinohara Capacity : 150 Ton S.NoParameterSpecification 01Country Of originJapan 02ModelPGA-150 AW 03Capacity150Ton 04No Connecting Rods2 Pc 05Table Surface2000X 650 mm 06Ram Surface1400 X 560 mm 07Stroke180 mm 08Slide Adjustment130 mm 09Speed40- SPM 10Shut Height430 mm 11Height From Floor900 mm 12Accessories-- Technical Date
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Facility For Progressive Tools AIDA Capacity : 250 Ton250 AIDA Capacity : 250 Ton250 S.NoParameterSpecification 01MakeAIDA 02ModelPBW-25 03Capacity250Ton 04Original Year1971 05Table Surface2800 X 1200 mm 06Ram Surface1100 X 520 mm 07Stroke250 mm 08Slide Adjustment50 mm 09Slide Window900 mm 10Speed25/33/50 spm 11Shut Height500 mm 12With AIDA Un De coiler Coil : Wt.& Width 5000kgs 800mm 13With AIDA LA-9012 Leveler :Thickness & Width 0.4 mm to 1.2 mm 0-920 mm Technical Date ( Progressive Line- Decoiler-Leveler-Feeder )
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Facility For Progressive Tools Make : CLEVELAND – High Speed Capacity : 150 Ton S.NoParameterSpecification 01Country Of originUSA 02 Model HS-2 -150-60-36 High Speed 03Force150Ton 04No Connecting Rods2 Pc 05Table Surface1500 X 900 mm 06Stroke60 mm 07Slide Adjustment50 mm 08Speed50-200 spm 10Shut Height475 mm 11Main Motor20HP Technical Date
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Facility For Fine Blanking Finish ed with precise Surface finish cutting Thk. 6.0 mm
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Facility For Brake Shoe Welding SPM Brake Shoe Assembly Automatic Welding SPM Brake Shoe Assembly Coining SPM
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Quality Assurance All Group companies are an ISO 9001:2008 Certified by TUV Followed 8 Pillar TPM(Total Productive Maintenance) Methodology Inspections and calibrations are at all levels of manufacturing by experts. International standards Strictly observed and maintained through use of advanced measuring instruments. Measuring Equipments are available such as 1)2D Height Gauge 600mm with accuracy upto 1 micron Make- Mahr 2)Digital height Gauges Tester Make - Mitutoyo 3)Micro Hardness Tester Tester Make - Mitutoyo 4)Micro meter Vernier ranging from 0 to 150mm 5)Surface RA Tester Make - Mitutoyo 6)Nickel Plating Thickness Tester MicroTest 50 Make- Elektrophysik 7)Coating Thickness Tester MiniTest 650 F/N Make - Elektrophysik All Group companies are an ISO 9001:2008 Certified by TUV Followed 8 Pillar TPM(Total Productive Maintenance) Methodology Inspections and calibrations are at all levels of manufacturing by experts. International standards Strictly observed and maintained through use of advanced measuring instruments. Measuring Equipments are available such as 1)2D Height Gauge 600mm with accuracy upto 1 micron Make- Mahr 2)Digital height Gauges Tester Make - Mitutoyo 3)Micro Hardness Tester Tester Make - Mitutoyo 4)Micro meter Vernier ranging from 0 to 150mm 5)Surface RA Tester Make - Mitutoyo 6)Nickel Plating Thickness Tester MicroTest 50 Make- Elektrophysik 7)Coating Thickness Tester MiniTest 650 F/N Make - Elektrophysik
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A) Destructive Testing : 1. NSS Test For Corrosion resistance as per ASTM B117 2. Thickness Testing Equipment for Step Test for Ni Cr and Zinc Deposition 3. Hull Cell testing for Chemical B) Non Destructive Testing 1. Magnetic Thickness Tester for Zinc Plating DFT meter 2. Magnetic Thickness Tester for Nickel Plating Quality Equipments
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Nickel Plating thickness Tester Make : Elektrophisik Model : 6 NiFi 50 Range : 5-50 Microns Zinc Plating Thickness Tester Make : Elektrophisik Model : Mini Test 650 FN Range : 0-2000microns Quality Equipments
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NSS Testing Equipment (Salt Spray Chamber) Make : MSAI Size Inner : Ø 900 x 650 (H) mm Capacity : 400LS Quality Equipments
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Micro Hardness Tester For Nitriding Hardness Inspection Make : Mitutoyo Quality Equipments
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Plan for ISO/TS Certification We are going for Up gradation of QMS ISO 9001 :2008 to ISO/TS 16949 : 2009 Target Date : Up to 15 th Apr-2013 at Our Kandakure Engg. Pvt.Ltd. – Shendra Plant We are going for Up gradation of QMS ISO 9001 :2008 to ISO/TS 16949 : 2009 Target Date : Up to 15 th Apr-2013 at Our Kandakure Engg. Pvt.Ltd. – Shendra Plant
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PLATING PLANT
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1. PLC Based Fully Automatic Zinc Plating Plant 2. Total 35 Process Tanks ( 05 Alkaline Zinc) 3. Common Zinc Generation Tank 4. Plant Capacity : 8000 Sq. Feet / Day Barrel 17 % VAT 83% 5. Cycle Time : 7 Min. 6. Process Time : 1 Hr.30Min. 7. Zinc Tank Capacity : 2800 Ltrs/ Tank (45 Sq.ft/Batch) Plant Specifications
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TYPESUNITCAPACITYPRESENT UTILISATIOIN BALANCE CAPACITY TANKSQ.FEET664054481192 BARRELKGS1360472888 TOTALSQ.FEET /KGS 800059202080 Plant Capacity And Utilization
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1.Fully Automatic Zinc Plating Plant ( Alkaline Zinc with Trivalent Blue & Hexavalent Yellow Passivation's) 2.Liquid Nitriding Plant 3.Manual Duplex Nickel Chrome Plating Plant 4.Zinc Phosphating Plant 5.Chemicals Laboratory and Quality Equipments 6.Effluent Treatment plant (ETP) 7.De mineralised Water Plant (DM Plant) 8.Plating Process Scrubber 9.Gas Bank List of Plant and Machinery
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Installed Fully Automatic Zinc Plating Plant
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NITRIDING & ZINC PHOSPATING
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Liquid Nitriding Furnaces 02 nos 36KW, Pot Size 1000mmx800mm 7 Tanks Standard Zinc Phospating Process Liquid Nitriding Furnaces 02 nos 36KW, Pot Size 1000mmx800mm 7 Tanks Standard Zinc Phospating Process Zinc Phosphate Process Line Liquid Nitriding Process Liquid Nitriding and Zinc Phospating
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CORPORATE SOCIAL RESPONSIBILITIES
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Annual blood Donation Camp Top management distributing Certificate and appreciation Award to the employees on a program of Vyasan Muktee Corporate Social Responsibilities
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Monthly Review Meeting Annual Get together Daily Morning Meeting Corporate Social Responsibilities
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Daily Morning Pledge in all Plants with Staff Members Employee Birth Day Celebration Suggestion Scheme Corporate Social Responsibilities
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Started Go Green Activity in 2012 Corporate Social Responsibilities
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We run SAP Business One Group Companies Dash Board Report Corporate Social Responsibilities
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Wire Less Connectivity All Plants are Connected at HO By Wireless Connectivity Corporate Social Responsibilities
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Sr. No. Plan DetailsTarget 01Expansion of Tool Room Facility, by Adding VMC Machine at KEPL Shendra, Aurangabad 2012-13 02Implementation of PLM (Product Lifecycle Management) Software at KEPL Shendra, Aurangabad 2012-13 03 Procurement of Quality Equipment For Visual Measurement 2012-13 04Installation of Fully Automatic Powder coating plant at Dhananjay Auto parts, Waluj, Aurangabad for Varroc and Endurance Group 2013-14 05Expansion of Kandakure Engineering Pvt. Ltd. Plant –II, MIDC, Ranjangaon, Pune 2013-14 06Expansion of Dhananjay Enterprises at MIDC, Waluj, with 400 Ton Press Machines. 2013-14 Future Plan For Next Two Years
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