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STRATEGIC CONFERENCE SYDNEY AUSTRALIA FEBRUARY 28, 2006 INVENTORY OPTIMIZATION BY DAN OLIVER.

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Presentation on theme: "STRATEGIC CONFERENCE SYDNEY AUSTRALIA FEBRUARY 28, 2006 INVENTORY OPTIMIZATION BY DAN OLIVER."— Presentation transcript:

1 STRATEGIC CONFERENCE SYDNEY AUSTRALIA FEBRUARY 28, 2006 INVENTORY OPTIMIZATION BY DAN OLIVER

2 Generating Plants Transmission System UTILITY System Distributor Customers Residential, Commercial, Industrial Directly Served Industries Interconnection Points

3 11 fossil plants (59 units) 3 nuclear plants (5 units) 29 hydro plants (109 units) 4 combustion turbine plants (48 units) 1 pumped storage station 17,000 miles of transmission line Generating Facilities

4 Win-Win-Win… Win for UTILITY Win for UTILITY Supplier Partners Win for UTILITY Customers 158 power distributors 62 direct serve industries Over 8 million people in an 80,000 sq mile service area Public users of land and recreational facilities Communities with economic development assistance CUSTOMERS SERVED CUSTOMERS SERVED

5 A key part of the Supply Chain challenge continues to be the change from a price focus to a Total Ownership Cost (TOC) focus: TOC Focus PURCHASE COST Actual Opportunity or “TOC” (The whole iceberg) Perceived Opportunity (Above the Waterline) FORECASTING: equipment life/failures system improvements system capacity technology drivers TECHNICAL: reliability standardization design / scope clarity configuration management PROJECT JUSTIFICATION: project justification criteria business unit alignment TVA-wide ROI analysis INVENTORY PRACTICES: inventory ownership (SMI, consignment) risk mitigation re-deployment of useable RETIREMENT PRACTICES: disposal cost secondary users OPERATIONAL PRACTICES: install & support costs maintenance costs capacity utilization training costs CONTRACTING: TVA leverage potential technology convergence re-bid frequency

6 TYPICAL INVENTORY SITUATIONS DESIRE TO REDUCE SIGNIFICANT CAPITAL INVESTMENT IN INVENTORY CONCERN FOR BALANCING INVENTORY WITH RELIABILITY DESIRE TO CONTROL FUTURE INVENTORY GROWTH CONCERN FOR COMPLIANCE TO SARBANES OXLEY

7 TYPICAL REASONS FOR INVENTORY GROWTH OVERBUYING FOR MAINTENANCE OR CAPITAL IMPROVEMENTS CANCELLED OR DEFERRED MAINTENANCE RETURNS AFTER COMPLETION OF WORK ADDITION OF NEW ITEMS INCREASES TO EXISTING MIN/MAX’S INCREASED PRICES

8 PROGRAM ELEMENTS STRATIFY INVENTORY DATA IDENTIFY APPROPRIATE STRATEGY FOR EACH INVENTORY CLASS ESTABLISH TARGETS IMPLEMENT PROPOSED ALGORITHMS IMPLEMENT EACH STRATEGY TRACK RESULTS

9 TYPICAL STRATIFICATION EXAMPLES CLASSIFICATIONLOCATIONCOMMODITY DOLLAR VALUE OVERSTOCK/SURPLUS SLOWMOVING – NO ISSUE IN X YEARS

10 PROGRAM SUCCESSES $147M REDUCTION OVER 5.5 YEARS SIGNIFICANT CASH FLOW IMPROVEMENT SUCCESSFUL IN DIVERSE MRO INVENTORIES NO IMPACT TO OPERATION AND RELIABILITY

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12 INVENTORY OPTIMIZATION HIGHLIGHTS OBTAIN SENIOR MANAGEMENT BUYIN PERFORM INVENTORY ANALYSIS STRATIFY INVENTORY SET INVENTORY REDUCTION TARGETS TRACK PROGRESS COMMUNICATE TO ALL LEVELS OF ORGANIZATION CELEBRATE SUCESSES

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14 Months Supply - Active Browns Ferry Sequoyah Watts Bar NSI

15 Outstanding On Order Net ROP/ROQ Changes

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17 INVENTORY PERFORMANCE FY02 GROWTH REDUCTIONSTRATEGIES 13.867M 13.196M October 2001 Beginning Inventory $100.072M September 2002 Ending Inventory $99.401M FYTD 1358 GROWTH DRIVERS Planned Work Receipts Non-Inv Planned Work Receipts Inv Initial Stock REDUCTION DRIVERS Shared Inventory ROP/ROQ Reduction Dollars ($000) Writeoffs Adjust- ments Normal Receipts

18 756 INVENTORY PERFORMANCE FY02 September 2002 Ending Inventory $28.686M October 2001 Beginning Inventory $29.106M GROWTH REDUCTIONSTRATEGIES 7,184K 6,764K FYTD 756 1358 INVENTORY PERFORMANCE FY02 September 2002 Ending Inventory $23.378M October 2001 Beginning Inventory $23.473M GROWTH REDUCTIONSTRATEGIES 2,864K 2,769K FYTD 756 1358 GROWTH DRIVERS Planned Work Receipts Non-Inv Planned Work Receipts Inv Initial Stock REDUCTION DRIVERS Shared Inventory ROP/ROQ Reduction Dollars ($000) 756 1358 756 1358 GROWTH DRIVERS Planned Work Receipts Non-Inv Planned Work Receipts Inv Initial Stock REDUCTION DRIVERS Shared Inventory ROP/ROQ Reduction Dollars ($000) 1358 INVENTORY PERFORMANCE FY02 September 2002 Ending Inventory $33.053M October 2001 Beginning Inventory $33.136M GROWTH REDUCTIONSTRATEGIES 5,758K 5,675K FYTD 756 1358 756 1358 756 1358 GROWTH DRIVERS Planned Work Receipts Non-Inv Initial Stock REDUCTION DRIVERS Shared Inventory Adjust- ments ROP/ROQ Reduction Dollars ($000) Normal Issues Planned Work Receipts Inv INVENTORY PERFORMANCE FY02 GROWTH REDUCTIONSTRATEGIES 73K 0 K October 2001 Beginning Inventory $14.357M September 2002 Ending Inventory $14.284M FYTD 1358 GROWTH DRIVERS REDUCTION DRIVERS Shared Inventory Dollars ($000) Adjust- ments Adjust- ments Writeoffs Normal Receipts Writeoffs Normal Receipts Adjust- ments Normal Issues Writeoffs

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26 FY05 Materials Indicators March 2005

27 SERVICE OFFERINGS BENCHMARKING BILL OF MATERIAL DEVELOPMENT INVENTORY DATA ANALYSIS PHYSICAL INVENTORY SUPPLIER MANAGED INVENTORY INVESTMENT RECOVERY WAREHOUSING MATERIAL STANDARDIZATION PROCEDURE DEVELOPMENT

28 Rev. 6/6/05 INVENTORY OPTIMIZATION SUPPLIER MANAGED INVENTORY REVERSE ENGINEERING PROCEDURES SUPPLY CHAIN INVESTMENT RECOVERY POOLED INVENTORY INVENTORY OPTIMIZATION MODEL SARBANES OXLEY SHARED INVENTORY MATERIAL STANDARDIZATION KPI’S GOALSANALYSIS RATIONALIZATION BILL OF MATERIAL


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