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Director of Laboratory Division

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Presentation on theme: "Director of Laboratory Division"— Presentation transcript:

1 Director of Laboratory Division
Laboratory Dialysis Cassidy Markee Director of Laboratory Division

2 Spectrum’s Core Technology: Membrane Separation
Spectrum offers products for two kinds of Membrane Separation (membrane, systems, components and accessories): Membrane Dialysis – passive diffusion through a semi-permeable membrane – 100 to 1,000,000 Daltons Membrane Filtration – applied pressure across a selective membrane. 3 types based on size range: Macrofiltration – 5 μm and up (Woven Mesh Screens) Microfiltration – 0.05 – 5 μm (Direct Flow and Tangential Flow) Ultrafiltration (Molecular filtration) – 5 kD to 0.05 μm (Tangential Flow only)

3 Why use laboratory dialysis?
Many Advantages: Simple, easy & quick set-up Inexpensive & disposable Very gentle separation (no pressure or shear stress) Doesn’t require monitoring Dissolved solutes remain in solution Solutes are unaltered or damaged Maintains macromolecule concentration Purify low MW solutes Total product recovery Only 2 Major disadvantages: Very slow (1 – 2 days) Molecules should be 100 X size difference

4 Understanding Dialysis
Passive diffusion of solutes across a semi-permeable membrane from an area of high concentration (sample) to an area of low concentration (dialysate/buffer) until equilibrium is reached. Driving Force: CONCENTRATION GRADIENT The higher the concentration gradient the faster the rate of dialysis. Opposing Force: EQUILIBRIUM As you approach equilibrium, the rate of dialysis slows down.

5 Mode of Operation: Gentle diffusion across a membrane
(high conc. in sample) (low conc. in buffer) (low conc. in buffer) (equilibrium) (equilibrium) (high conc. in sample) (equilibrium)

6 4 Fundamental Dialysis Applications
Purification – elimination of low MW solutes Protein purification HPLC sample prep Removal of free amino acids or nucleotides Modification – changing ionic / chemical environment to affect activity Desalting pH Change Buffer Exchange Isolation – controlled exposure for reactivity Separation of small target species Electro-elution Equilibrium Dialysis – Binding Studies Antibody & Ligand Enzyme Activity

7 Typical Dialysis Parameters
Sample & Dialysate (buffer) Concentrations equal except for retained and passing molecular species Sample to Dialysate (buffer) Ratio at least 1 : by volume Membrane MWCO (pore rating) 50-90% of the retained species molecular size Volume to membrane surface area (SA) ratio Length (10-15 cm) x FW (24-30 mm) = 2-5 ml/cm Temperature Room Temperature (20-25 Celsius) “Static” Dialysis with stirring Buffer Changing Three times at 3-4 hrs, 6-8 hrs & hours Duration 1 – 2 Days

8 Molecular Weight Cut-Off (MWCO)
Indirect measure of MW (solute size) retained by approximately 90-95%. Below the curve retained Above the curve passes

9 Selecting MWCO for Max Yield and Purity
Max Yield: MWCO smaller than product size. And Max Purity: MWCO X bigger than low MW contaminants. Ex: 100 kD to retain 98% IgG AND remove 99% Vit B12

10 Select Lower MWCO: Yield vs. Purity
If only 10 X size difference between product (Cyt C) & contaminant (Vit B12): Lower MWCO with % product retention for max yield BUT sacrifice purity. (Ex: 20 kD MWCO- 88% Cyt C yield & 12% Vit B12 contaminant)

11 Select Higher MWCO: Yield vs. Purity
If only 10 X size difference between product (Cyt C) & contaminant (Vit B12): Lower MWCO with % product retention for max yield BUT sacrifice purity. (Ex: 20 kD MWCO- 88% Cyt C yield & 12% Vit B12 contaminant) Higher MWCO with 50-80% product retention for max purity BUT sacrifice yield. (Ex: 50 kD MWCO- 76% Cyt C yield & 2% Vit B12 contaminant)

12 Spectrum Dialysis Membranes: 2 Grades
Standard Grade - natural cellulosic polymer: 1 Type Regenerated Cellulose (Standard-RC) MWCO - DISADVANTAGE: Limited range with loose selectivity PURITY - DISADVANTAGE: Trace levels of heavy metals & sulfides TOLERANCE - ADVANTAGE: Good temp (121 C), pH (2-12) & chemical resistance COST - ADVANTAGE: Most economical APPLICATIONS: General dialysis, eliminating small ions (desalt, pH change, Buffer exchange, etc.) Biotech Grade – synthetic cellulosic polymer: 2 Types Cellulose Ester (Biotech-CE) MWCO - ADVANTAGE : Broad range (100 – 1,000,000 D) with best selectivity PURITY - ADVANTAGE: Ultra-pure – no trace heavy metals & sulfides TOLERANCE - DISADVANTAGE: Limited temp (37 C), pH (2-9) & chemical resistance COST - DISADVANTAGE: More costly APPLICATIONS: Critical separations & molecular purifications (protein, oligos, macromolecules, etc.) Regenerated Cellulose (Biotech-RC) MWCO ADVANTAGE: Small range of MWCO’s with good selectivity PURITY ADVANTAGE: Ultra-pure – no trace heavy metals & sulfides TOLERANCE ADVANTAGE: Good temp (121 C), pH (2-12) & chemical tolerance COST DISADVANTAGE: Most costly APPLICATIONS: Requiring purity and tolerance (sample prep with organics, etc.)

13 Laboratory Dialysis: 4 Membrane Configurations
Dialysis Tubing Most Economical Many Flat Widths (FW) Large Qty – bulk rolls Evaluation – Trial kits Requires closures 3 Types: Standard-RC, Biotech-RC & Biotech-CE Disposable Dialysis Devices Built-in convenience Easy-to-use Saves time Ultra-pure membrane 1 Type: Biotech-CE Flat Sheet & Dialysis Systems Chamber separations Large volume samples Small volume samples Equilibrium studies 1 Type: Standard-RC Hollow Fiber MicroDialysis Microvolume dialysis Encapsulation w/ epoxy Implant for in vivo studies Potted bundle or loose HF 1 Type: Standard-RC

14 Dialysis Tubing: Standard Grade RC
Dry Standard Grade RC Spectra/Por 1: 6-8 kD MWCO, general application Spectra/Por 2: kD MWCO, high perm / special FW Spectra/Por 3: 3.5 kD MWCO, general application Spectra/Por 4: kD MWCO, general application Spectra/Por 5: kD MWCO, paper for wet strength Flat Width (diameters): Many for different sample volumes Quantity: Bulk 15 or 30m; and Trial Kits 5m (S/P 1, 2 & 3) Preparation: Soak 30 min in water to remove glycerin Storage: Dry room temp (avoid humidity) Pre-treated Standard Grade RC Spectra/Por 6 – Pre-wetted for convenience; 10 meters Spectra/Por 7 – Pre-cleaned to remove trace heavy metals & sulfides; 5 meters 8 MWCO’s: 1, 2, 3.5, 8, 10, 15, 25 & 50 kD; Flat Width (diameter): Many for different sample volumes Quantity: S/P 6- 10m/roll & S/P7- 5m/roll Preparation: Flush with water to remove preservative (0.05% sodium azide & 1% NaCl) Storage: 4°C in azide, benzoate or formaldehyde preservative (avoid drying out or freezing)

15 NEW Spectra/Por 1, 2 & 3 Dialysis Trial Kits
Six Standard RC Dialysis Tubings in 5 meter Lengths (dry) Spectra/Por 1: 32 mm & 50 mm FW Spectra/Por 2: 25 mm & 45 mm FW Spectra/Por 3: 18 mm & 54 mm FW “T” at end of standard PN designates a trial size length, Ex: T Small Quantity Benefits: Costs less than 15 and 30 m/roll Ideal for Small Quantity Experiments Qualify membrane for application Compare performance of multiple MWCO’s

16 Dialysis Tubing: Biotech Grade
Biotech CE – Best selectivity & ultra-pure 9 concise MWCO’s , 0.5-1, 3.5-5, 8-10, 20, 50, 100, 300 & 1000 kD 4 tubing flat-widths (10, 16, 24 & 31 mm) Bulk (10 meter) and Trial (1 meter) sizes Pkg’d wet in 0.05% sodium azide (rinse w/ water) Store at 4 C in azide, benzoate or formaldehyde Biotech RC – Best compatibility & ultra-pure 5 MWCO’s 3.5, 8, 10, 15 & 25 kD 2 tubing flat-widths (10 & 16 mm) Bulk (10 meter) Pkg’d dry with glycerin (soak in water to remove) Store dry at room temp (avoid humidity)

17 NEW Biotech CE Dialysis Trial Kits
9 Biotech CE Dialysis Tubings in 1 meter Length (wet) Trial size available for all 9 MWCO’s kD, kD, kD, 8-10 kD, 20 kD, 50 kD, 100 kD, 300 kD & 1000 kD Biotech CE: 16 mm FW only “T” at end of standard PN designates a trial size length, Ex: T Small Quantity Benefits: Costs less than 10m/roll Ideal for Small Quantity Experiments Qualify membrane for application Compare performance of multiple MWCO’s

18 Closures for Dialysis Tubing: 2 Classes
Universal Closures: All tubing grades & types Use with Standard RC, Biotech CE & Biotech RC 5 sealing width sizes (50, 70, 90, 110 & 150 mm) Nylon – sinks in water 6 colors available for sample identification Spectra/Por Closures: Standard RC tubing only 5 sealing width sizes (12, 23, 35, 55 & 75 mm) Polypropylene – floats in buffer 3 functional types available: Standard Closure – Aids in buoyancy Weighted Closure – Aids in vertical orientation Magnetic Closure – Aids in buffer stirring Paired Standard & Weighted – buoyancy & orientation 4 colors available for sample identification

19 Why use pre-assembled dialysis device?
Disadvantages of Dialysis Tubing: Requires closures More likely to leak Requires headspace for buoyancy and vertical orientation More difficult to load & retrieve sample Advantages of Dialysis Devices: Very easy handling & convenient Self-contained & complete Self-buoyant and self-orienting Allows in-process testing Total sample recovery Disposable

20 Disposable Dialysis Devices
Spectrum offers 3 kinds of pre-assembled dialysis devices: Float-A-Lyzer G2 (FAL-G2) For ultimate convenience of small volumes Micro Float-A-Lyzer (μFAL) For ultimate convenience of micro volumes Tube-A-Lyzer (TAL) For increased efficiency combined with convenience

21 Float-A-Lyzer G2 Video Clip

22 Disposable Dialysis Device: Float-A-Lyzer G2
Purpose: Provide ultimate convenience for dialysis of common volumes Design Features: Biotech CE preformed tubing (16 mm FW, dry) Pot-sealed on top & bottom in open configuration Leak-proof screw cap lid with sealing O-ring 9 MWCO’s (color-coded cap): , 0.5-1, 3.5-5, 8-10, 20, 50, 100, 300 & 1000 kD 3 volume sizes: 1 ml, 5 ml & 10 ml Floatation ring for buoyancy (included) Pipette loading & retrieval for 5 & 10 ml (included) and micropipettor loading & retrieval for 1 ml 12 units/pkg

23 Disposable Dialysis Device: Float-A-Lyzer G2
Benefits: Superior handling and ease-of-use Leak-proof with sample protection Best MWCO selectivity and range (100 – 1,000,000 Dalton) Ultrapure Biotech CE membrane Volume specific dilution control Easy sample loading and retrieval Total sample recovery Complete & ready-to-use

24 Disposable Dialysis Device: Micro Float-A-Lyzer
Purpose: Provide ultimate convenience for dialysis of micro volumes Design Features: Biotech CE preformed tubing (10 mm FW, dry) Pot-sealed on top and clamp sealed on bottom Leak-proof Luer-lok™ cap 7 MWCO’s (color-coded cap): , 0.5-1, 3.5-5, 8-10, 20, 50 & 100 kD 2 volume sizes: μl & μl Self-floating (“air bladder”) & self-standing Syringe (no needle) loading & retrieval (included) Interlocking housing for multi-sample dialysis 12 units/pkg New - January 2012

25 Disposable Dialysis Device: Micro Float-A-Lyzer
Benefits: Superior handling and ease-of-use Leak-proof with sample protection Best MWCO selectivity and range ( ,000 Dalton) Ultrapure Biotech CE membrane Open to clamped configuration to maximize SA and minimize volume hold-up Easy sample loading and retrieval 100% sample recovery Complete & ready-to-use New - January 2012

26 Disposable Dynamic Dialysis Device: Tube-A-Lyzer
Purpose: Dialysis in 4-12 hours Provides the convenience of a disposable device and the efficiency of dynamic dialysis for faster dialysis Mechanism of Efficiency: Two membrane defined chambers: sample & buffer Solutes diffuse through membrane Circulating buffer sweeps away solutes Maintains max concentration gradient Prevents equilibrium Achieves higher rate of dialysis

27 Disposable Dynamic Dialysis Device: Tube-A-Lyzer
Design Feature: Membrane Sample Chamber Biotech CE preformed tubing (16 mm FW, dry) Pot-sealed on top & bottom in open configuration 2 sample volume sizes: 8-10 ml & ml 6 MWCO’s: , 3.5-5, 8-10, 20, 50 & 100 kD Leak-proof Luer-lok™ sample port & cap Syringe loading & recovery Design Feature: Flow-through Buffer Chamber Tubular housing encases the membrane chamber Upper & lower hose-barb ports (3/8” or 6 mm) Operates with standard peristaltic pump & flexible tubing

28 Disposable Dynamic Dialysis Device: Tube-A-Lyzer
Benefits: Reduces dialysis time from days to hours! Ready-to-Use: no preparation required Easy sample loading and in-process testing Larger buffer volumes Maintains maximum concentration gradient Prevents polarization and membrane fouling Achieves higher sample purities

29 Flat-sheet Dialysis Membrane
Standard RC Discs for Spectrum Dialysis Systems: 3 diameters: 33 mm, 47 mm & 100 mm (50/pk) 4 membranes: Spectra/Por 1 (6-8 kD) Spectra/Por 2 (12-14 kD high perm) Spectra/Por 3 (3.5 kD) Spectra/Por 5 (12-14 kD) Standard RC Sheets for other dialysis systems: Square sheets for cutting (25/pk) 5 membranes: Spectra/Por 5 (12-14 kD large volume)

30 Flat-sheet Dialysis Systems
Design concept: Sample chamber and buffer chamber separated by a flat membrane disc. Assembly clamped together by pressure. (a membrane sandwich) 3 system types depending on application: MacroDialyzer For larger sample volumes MicroDialyzer For multiple micro volume samples Equilibrium Dialyzer For drug and ligand binding studies

31 Flat-Sheet Dialysis System: MacroDialyzer
Purpose: Dialysis of larger volumes (200 ml +) Features & Operation: Equal size sample & buffer chamber (acrylic) 4 volume sizes: 1 ml, 5 ml, 10 ml & 50 ml Spectra/Por Standard RC membrane discs Sealing chamber O-rings Clamps assure leak-proof assembly Flow through ports on sample & buffer chambers for circulation of larger volumes Should be equal pressure or closed system to avoid filtration mode.

32 Flat-Sheet Dialysis System: MicroDialyzer
Purpose: Dialysis of multiple micro volumes Features & Operation: 10-well dialyzer, 500 μl sample volumes 96-well dialyzer, 150 μl sample volumes Common buffer chamber with flow through ports Spectra/Por Standard RC Disc Membranes Sealing chamber O-ring or gasket Clamps or screws for leak-proof assembly Cover plate to avoid sample contamination Spectra/Por Standard RC membrane sheets

33 Flat-Sheet Dialysis System: Equilibrium Dialyzer
Purpose: Studying pharmacokinetics and ligand binding. Compare up to 20 independent reactions to determine drug or binding efficacy. Features & Operation: 20 reaction cells loaded with equal sample & buffer volumes (1.4 ml half-cell chambers) 5 cells stacked & spaced per carrier 4 carriers mounted to drive unit and submerged in temperature controlled water bath. Continuous rotation of 20 reaction cells Spectra/Por Standard RC Membrane Discs

34 Hollow Fiber Micro-dialysis
Purpose: Dialysis of micro-volume samples (5 ul/fiber) Encapsulation & implantation for in vivo studies Features & Benefits: Standard RC hollow fiber membrane with glycerin 2 MWCO’s: 13 kD & 18 kD Fiber dimensions: ID x OD x 216 um 20 fibers, 15 cm length Available as loose fibers or potted bundle for easier loading

35 Membrane Dialysis Accessories
Dialysis Reservoirs Polystyrene cylindrical containers ideal for stirring dialysis tubing or devices in buffer Magnetic stir bar included Nylon sealing lid prevents evaporation Two volume sizes – 600 ml & 1800 ml Spectra/Gel Absorbent: Concentration of dialysis samples in tubing or device without product loss or contamination Inert polyacrylate-polyalcohol complex draws and binds water from the sample Pack with dry powder & then brush away gel 10 fold sample concentration in 1 hour

36 How do we overcome complications with atypical applications and increase efficiency?
Physically modify aspects or components of dialysis. Membrane Volumes Concentrations Buffer changes Manipulating operating parameters to perpetuate the Driving Force (Concentration Gradient) and eliminate the Opposing Force (Equilibrium).

37 Parameters to Increase Rate of Dialysis
Sample & Buffer Concentrations equal except for retained and transferred species Sample to Dialysate Ratio 1 : by volume Membrane MWCO 90-130% of the retained species molecular size Volume to membrane surface area (SA) ratio Length (30 cm) x FW (10-16 mm) = 0.1 – 1ml / cm Temperature Elevated (36-60 Celsius) Dynamic Dialysis Buffer Changing 4-5 times at 2, 4, 6-8, 8-10, & 20 hours Duration (Resulting) 0.5 – 1.5 days

38 Common Complications and Issues Associated with Dialysis and Atypical Applications
Membrane impurities Product purity Product yield Membrane Handling Sample volume dilution Concentrating the sample Gel electro-elution High salt samples Large volume samples Small volume dialysis in vivo implantation research Dialysis takes too long Biotech Grade or S/P 7 Membrane Membrane with higher MWCO Membrane with lower MWCO Ready-to-Use Dialysis Device (RDD) RDD or fully loaded tubing Spectra/Gel Absorbent Float-A-Lyzer G2 Step-down salt concentration of buffer S/P 5, MacroDialyzer or consider TFF Micro Float-A-Lyzer Microdialysis hollow fiber or PVDF implant Tube-A-Lyzer, Dynamic Dialysis or modify operating parameters

39 4 Molecular Separation Technologies in the Lab
Technology (force) Material Substrate Sep Yield Cost Advantage Disadvantage Membrane Dialysis (diffusion) macromolecules, micromolecules, low MW solutes, salts & ions good best very low very gentle best recovery inexpensive easiest very slow need 100X size diff Membrane Filtration (pressure) cells (parts), virus, micro/nanoparticles & macromolecules low to med fast easy large volume shear stress damage membrane plugging Size Chrom (gravity or pressure) macromolecules, micromolecules & low MW solutes poor high poor recovery expensive Aff/Ion Chrom (attraction & pressure) specificity resolution similar sizes alter activity & stability poor recovery expensive Centrifugation (centripetal) cells, virus, micro/nano particles & macromolecules pellet forming damage poor recovery expensive (reference table for technology comparison)

40 Thank You 谢谢


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