1. Danish Ali Nawaz 1CLIC workshop 2016 Danish Ali NAWAZ, BE-ABP LEETCHI: Drive Beam Electron Source Automation Control

2. 2 Outline CLIC workshop 2016 Danish Ali NAWAZ, BE-ABP Hardware and software selection Control system distribution & network IPC477 touch display and faceplates Modes and flow chart Automation modes Alarms Conclusions

3. Hardware and software selection CLIC workshop 2016 Danish Ali NAWAZ, BE-ABP3 Application Inputs/Outputs 44 DI, 12 AI/ 16 DO, 10 AO Signal noise limitation like Electromagnetic and DC ripples Modular configuration Centralized and distributed configuration Integration with ethernet Easy to program Future Upgradation Spare availability Key knowledge of design Solution PLC Siemens ABB Schneider (Modicon) Rockwell (Allen-Bradley) Mitsubishi GE Omron Bosch Rexroth Beckhoff Fuji Toshiba Siemens S7-300 ET200M IPC477 15” touch display TIA portal V13.0 SP1 Upd 6 Application Inputs/Outputs 44 DI, 12 AI/ 16 DO, 10 AO Signal noise limitation like Electromagnetic and DC ripples Modular configuration Centralized and distributed configuration Integration with ethernet Easy to program Future Upgradation Spare availability Key knowledge of design Solution PLC Hardware requirement Manufacturers Selected hardware

4. Control system distribution & network CLIC workshop 2016 Danish Ali NAWAZ, BE-ABP4 Experimental Area (162-R/004 ) Control Room (162-R/008) High potential -150KV Plastic Optical Fibre

5. CLIC workshop 2016 Danish Ali NAWAZ, BE-ABP5 Control system distribution & network

6. CLIC workshop 2016 Danish Ali NAWAZ, BE-ABP6 Control system distribution & network

7. CLIC workshop 2016 Danish Ali NAWAZ, BE-ABP7 HV Pulser power supply, -1000 V at repetition rates up to 1 kHz Bias power supply 300 V / 450 mA Heater power supply 15 V / 10 A ET200M Slave HV-deck in experimental area Left plate switch Right plate switch Top plate switch Ceiling limit switch Media converter Optical to ethernet OBT Optical/profibus

8. CLIC workshop 2016 Danish Ali NAWAZ, BE-ABP8 S7-300 PLC Media converter Vacuum gauges IPC477D touch display HVPS remote Ion pumps PS Solenoids PS Contactors Delay generator Ground hooks Two Doors Two Radiation Detector HVPS Relay Ross Transformer Emergency Button Control panel in control room Ceiling limit switchs Solenoid power supply 52V/30A IPC477D 15” Touch display Via Profibus Vacuum gauges

9. Every thing OFF mode  High voltage power supply is OFF,  Bias power supply is OFF  Heater power supply is OFF  solenoids power supplies are OFF.  Relay ross is in closed position (Grounded).  All modes are deactivated (OFF).  Bias and heater power supplies are powered ON  Fully controlled by the user  Vacuum is OK  Relay ross is down  HV power supply is OFF CLIC workshop 2016 Danish Ali NAWAZ, BE-ABP9 Cathode Conditioning mode High voltage test mode High voltage mode Beam mode High voltage mode Beam mode Heating mode Pre-high voltage mode Heating mode Pre-heating mode Load 1 st run after reset After the 1 st run… Modes and flow chart Load  Relay ross is UP  HV power supply is ON and RSD controlled by user.  HV test mode is pressed  Vacuum OK  Doors are closed and HV is closed  Ground sticks are in proper place  Bias, heater and solenoids power supplies are powered ON but V,I are zero (standby mode).  Heating mode is pressed & vacuum is OK  Load initial voltage and current to all power supplies and bias PS V, I are allowed.  After ‘t’ sec heater and solenoids PS V, I are also allowed.  HV pulser is powered ON and its OUTPUT is OFF  Relay ross is UP  HVPS powered ON  HVPS with V,I are zero (Standby mode)  Heating mode is done  High voltage mode is pressed  Vacuum OK  Doors are closed and HV is closed  Ground sticks are in proper place  Status of bias, heater and solenoid PS ON (ok)  Load voltage ‘A’ (0-999V) to HV pulser and turned ON output, set trigger external.  HVPS V,I are allowed,  vacuum valve is opened.  Set DG645 inhibit  Heating mode is done  High voltage mode is done  Beam mode is pressed  Vacuum OK  Doors are closed and HV is closed  Ground sticks are in proper place  Status of bias, heater, solenoids and HV PS are ON (ok)  Relay Ross is UP Manual control mode  Manual control of all power supplies except HV, relay ross, valve, transformer, pulser when no mode is in operation. There are four main modes Everything OFF mode Heating mode High voltage (HV) mode Beam mode Manual control Two extra modes High voltage test mode Cathode conditioning mode And two hidden modes Pre-heating mode Pre-high voltage (Pre-HV) mode

10. 10 Automation modes in touch panel CLIC workshop 2016 Danish Ali NAWAZ, BE-ABP HMI Screen for touch panel Section 01 Project title Section 2 Side bar for mode selection and control Section 3 Mode operation, interlocks and control Radiation det. alarm Emergency alarm All modes screen Manual control Screen Everything off (emergency) Heating mode HV mode Beam mode Alarm screen Trends HV test mode screen Cathode conditioning mode screen

11. CLIC workshop 2016 Danish Ali NAWAZ, BE-ABP11 IPC477 touch display & faceplates Solenoid power supply 52V/30A Bias power supply 300V/450mA Heater power supply 15V/10A HVPS 200kV/10mA

12. CLIC workshop 2016 Danish Ali NAWAZ, BE-ABP12 IPC477 touch display & faceplates Relay ross Open/Close Indication

13. 13 Automation modes in touch panel CLIC workshop 2016 Danish Ali NAWAZ, BE-ABP Manual control modePre-Heating modeShifting from pre-heating to heating modeHeating modePre-high voltage modeShifting from pre-high voltage mode to high voltage modeHigh voltage modeBeam modeHigh voltage test modeCathode conditioning modeTrends Examples of breakdowns during the conditioning

14. CLIC workshop 2016 Danish Ali NAWAZ, BE-ABP 14 Alarms

15. 15 Conclusions CLIC workshop 2016 Danish Ali NAWAZ, BE-ABP Design, fabrication and installation of control system is completed and wiring diagram of the control system is available at EDMS 1553134 Local operation of LEETCHI using Siemens IPC477 touch display EDMS 1553500 Safety interlocks and operation are documented and verified from safety group EDMS 155330 Modes are operated using control system and their operation is verified. Upgradation is expected:  Modulator control  High voltage power supply control Full operation of drive beam gun is to be performed during 2016.

16. Thank you for your attention 16CLIC workshop 2016 Danish Ali NAWAZ, BE-ABP