1. D40ML Series – Magnetic Locking RFID Safety Interlock Switches
June 2016

2. Agenda
What is it? / Product Positioning Markets Features Competitive Insights Sales Collateral Selling Information

3. What is it?
The new D40ML series of safety interlock switches combines magnetic locking and RFID technologies to create a highly tamper resistant product in compliance with ISO

4. Guardlock Door Switch Product Positioning
Holds guard doors and gates closed and provides a high level of tamper resistance
D40ML
TL4019
TL4024
Features and Functionality
D4JL
In regards to solving applications the D40ML has the most to offer in regards to application and standards compliance.
D4SL-N
D4NL
Solution Value

5. Markets

6. Where to Target Target industry: Target applications: Food & Beverage
Packaging
Automotive
Target applications:
Sanitary Packaging Lines
Material Handling/Palletizing
Robotic Welding Cells
Dirty Environments
Packaging Machines
Applications for the D40ML have no real limitations.

7. Roll-fed Thermoforming Machine
Packaging
Roll-fed Thermoforming Machine
Plastic Body, Low Holding Force

8. Stainless Steel, Medium Holding Force
Food & Beverage
Filling Machine
Stainless Steel, Medium Holding Force

9. Automotive Paint Booth
Diecast Metal, High Holding Force

10. Features

11. Problem: Standards Spell Out High Holding Force

12. Solution: D40ML Series Switches
D40ML-SS2-_
900N*
D40ML-P2-_
D40ML-M2-_
950N*
D40ML-SS1-_
1500N*
D40ML-P1-_
D40ML-M1-_
Complete Standards Coverage
* De-rated values

13. Problem: Entire Machine is Sanitized in Place

14. Safe for use with Clean-in-Place or Sanitize-in-Place Applications
Solution: D40ML Series
IP69K Rating
Clean and Sanitize in Place
Stainless Steel Housing
Safe for use with Clean-in-Place or Sanitize-in-Place Applications

15. Problem: Exposed Cam Mechanisms Can Fail

16. Solution: D40ML Series Smooth Surface Magnetic Locking
No Moving Parts to Foul
No Moving Parts to Jam

17. Problem: Application Requires High Tamper Resistance
Some switches are not very tamper resistant

18. Virtually impossible to defeat without the matching actuator
Solution: D40ML Series
Unique actuator models provide 32 million codes
How many is 32 million?
One for every minute in 60+ years.
948 for every Subway sandwich shop.
3 for every car Toyota sold last year.
In other words, a lot!
32 million codes combined with a magnetic actuator mean high tamper resistance
Virtually impossible to defeat without the matching actuator

19. Additional Features and Benefits
Auxiliary Output
Solid state output that provide status or whether the door is open or closed
Series Connectable
Install up to 20 switches in series, PLd/Cat.3
One-to-one PLe/cat.4 controller dependent
Indicator
2 LEDs to provide operational status of the switch and inputs

20. Global Safety and Electrical Standards
up to Safety PLe acc. EN ISO up to Safety PLd acc. EN ISO , 20 switches max. …
EN ISO 14119:2013 Safety of Machinery. Interlocking Devices Associated with Guards, Principles for Design and Selection
EN ISO :2008+AC:2009 Safety of Machinery, Part 1: General Principles for Design
EN :2013 Low Voltage Switchgear and Control Gear – Part 5-3
EN 62061:2005+AC:2010+A1:2013 Safety of Machinery, Functional Safety of Safety-related Electrical, Electronic and Programmable Electronic Control Systems
ANSI/UL 508 Industrial Control Equipment
ANSI/UL Low Voltage Switchgear and Controlgear

21. Recap Choice of Housing Material Dual Anti-tamper Technology
316 Stainless Steel, Die-cast Metal, High-spec Polyester
Dual Anti-tamper Technology
RFID + Magnetic Locking
Clean/Sanitize in Place
IP69K versions available
High Holding Force (F1max)
Up to 1500N (ISO14119)

22. Sales Collateral

23. Web Page

24. Reference Documents
Datasheet

25. Initially Stocked Items
Item Number
Long Description
JDE Short Description
D40ML-M1-U-M12
Diecast Metal, IP67, 1500N Holding Force, Unique Coding, M12 connector extension
Metal, IP67, 1500N, Uniq., M12
D40ML-M2-B-5M
Diecast Metal, IP67, 900N Holding Force, Master Coding, 5M pre-wired cable
Metal, IP67, 900N, Mast., 5M
D40ML-M2-U-5M
Diecast Metal, IP67, 900N Holding Force, Unique Coding, 5M pre-wired cable
Metal, IP67, 900N, Uniq., 5M
D40ML-P1-U-M12
Plastic, IP67, 1500N Holding Force, Unique Coding, M12 connector extension
Plast. IP67, 1500N, Uniq., M12
D40ML-P2-B-5M
Plastic, IP67, 900N Holding Force, Master Coding, 5M pre-wired cable
Plast. IP67, 900N, Mast., 5M
D40ML-P2-B-M12
Plastic, IP67, 900N Holding Force, Master Coding, M12 connector extension
Plast. IP67, 900N, Mast., M12
D40ML-P2-U-5M
Plastic, IP67, 900N Holding Force, Unique Coding, 5M pre-wired cable
Plast. IP67, 900N, Uniq., 5M
D40ML-P2-U-M12
Plastic, IP67, 900N Holding Force, Unique Coding, M12 connector extension
Plast. IP67, 900N, Uniq., M12
D40ML-SS1-U-5M
Stainless Steel, IP69K, 950N Holding Force, Unique Coding, 5M pre-wired cable
SuS IP69K, 950N, Uniq., 5M
D40ML-SS1-U-M12
Stainless Steel, IP69K, 950N Holding Force, Unique Coding, M12 connector extension
SuS IP67, 950N, Uniq., M12
D40ML-SS2-U-5M
Stainless Steel, IP69K, 600N Holding Force, Unique Coding, 5M pre-wired cable
SuS IP69K, 600N, Uniq., 5M
D40ML-SS2-U-M12
Stainless Steel, IP69K, 600N Holding Force, Unique Coding, M12 connector extension
SuS IP67, 600N, Uniq., M12
The table represents common product items that were brought into inventory for the US and Canada. Additional items were brought into US inventory but are not shown in this table.

26. Accessories – M12 Extension Cable
Item Number
Long Description
JDE Short Description
D40ML-CBL-M12-5M
M12 8-pin Quick Disconnect Cable, PVC Jacket, 5 Meter
D40ML M12, 8-PIN, QD CABLE, 5M
M12 8-pin Quick Disconnect Cable, PVC Jacket, 10 Meter
D40ML M12, 8-PIN, QD CABLE, 10M

27. Selection Information

28. Safety Bundling ILO + R + S

29. Roll-fed Thermoforming Machine
Safety Bundling
Roll-fed Thermoforming Machine
A22E
F3SG
D40ML
G9SE
G5 servo

30. Product Selection: Environment
Problem: Harsh environment or the application involves weld splatter Solution: Select a model with a die-cast metal housing Problem: Process involves cleaning and sanitizing in place Solution: Select a model with a stainless steel IP69K housing Problem: Customer interested in general-purpose, lowest cost Solution: Select a model with a high specification polyester (plastic) housing

31. Product Selection Model
Problem: The door is being forced open and is breaking the locking mechanism Solution: Up to 1500N holding force switches are available, if the pull force is exceeded the switch will not be damaged and an error will be indicated on the diagnostic LED Problem: Switches can be bypassed with the use of spare actuators Solution: Unique actuator models are available with up to 32,000,000 different codes Problem: Is the equipment to be wired or installed in place? Or re- assembled on site? Solution: Prewired versions are available offering economy and fixed wiring or M12 connector versions are available for equipment that needs to be disassembled and reassembled on site.

32. FAQ’s
Q: Can I use other 8-pin M12 cables with the D40ML A: Yes, however it is not recommended. The wiring colors are different from the pre-wired version. Q: Can I replace the D40ML actuator? A: Yes, spare actuators are available for the D40ML-_-B Master coded models. Unique actuators require the replacement of the entire switch.
XS2F-D821-_-H0-C
F39-JG_A-D
F39-JD_A-D
MS4800-CBLRX-_M
D40ML Cable
Function
Pin-Out
Colour Code 8
Shield
Red
Shield / Blue
Black
Orange
Lock applied 5
Grey
Yellow
Brown
AUX 4
Pink
White
Safety Output 2 6
Green 1
Safety Output 1 7
Blue 3
0 VDC Supply 2
+24VDC Supply

33. Questions
Cat. No C424I-E-01