1. CVL 2407 Faculty of Applied Engineering and Urban Planning Civil Engineering Department 2 nd Semester 2013/2014 Dr. Eng. Mustafa Maher Al-tayeb

2. 2 Aggregate Characteristics Affecting Concrete Behaviour (cont.) 2. Characteristics dependent on prior exposure and processing factors A. Aggregate Size distribution B. Shape and Surface Texture C. Soundness A. Aggregate Size distribution

3. 3 Aggregate Characteristics Affecting Concrete Behaviour (cont.) 2. Characteristics dependent on prior exposure and processing factors ِA. Aggregate Size distribution

4. 4 Aggregate Characteristics Affecting Concrete Behaviour (cont.) 2. Characteristics dependent on prior exposure and processing factors ِA. Aggregate Size distribution

5. 5 Fineness Modulus (FM)  Index of fineness of an aggregate.  The fineness modulus of the fine aggregate is required for mix design since sand gradation has the largest effect on workability. A fine sand (low FM) has much higher effect on paste requirements for good workability.  FM is computed by adding the cumulative percentages of aggregate retained on each of the specified series of sieves, and dividing the sum by 100.

6. 6 Aggregate Characteristics Affecting Concrete Behaviour (cont.) 2. Characteristics dependent on prior exposure and processing factors ِA. Aggregate Size distribution

7. 7 Aggregate Characteristics Affecting Concrete Behaviour (cont.) 2. Characteristics dependent on prior exposure and processing factors ِA. Aggregate Size distribution

8. 8 Aggregate Size distribution (Sieve analysis) Example: Doing a sieve analysis test on a sample of dry aggregates with weight of 500 gr, the result tabulated as follow: Calculate and draw the grading curve? Classified the sample according to ASTM? Calculate F.M.? explain? Solution: /∆/ = ∑ Wi – W = 485 - 500= - 15 gr ε % = ±(∆/W) =15/500=0.03 Ci = ε * Wi =0.03*55=1.65gr C2=0.03*90=2.7 C3=0.03*70=2.7 F.M = ∑Hi/100 Sieve(mm) 86.354.02.01.250.630.400.160.08bottom Retained weigh (Wi) gr 05590701054525552515

9. 9 Aggregate Size distribution (Sieve analysis) F.M = 601.26/100 = 6.01 > 3.1 So, the sample is consisted of Coarse Aggregates. Retrained weight correction Corrected weigh Retrained % between sieves Cumulative retrained% Cumulative passing% S.(mm)wi (gr)Ci = ε*wi wi * (1±ε) Ri%= (wi * (1±ε)*100)/w H%i=ε*Ri Pi%=100- Hi 800.0 100 6.3555+1.6556.6511.33 88.7 4.090+2.792.718.4529.8770.13 2.0702.272.114.450.2849.55 1.251053.15108.1521.6365.8834.12 0.63451.3546.359.2775.1524.85 0.40250.7525.755.1580.319.7 0.16551.6556.6511.3591.658.35 0.08250.7525.755.1596.83.2 bottom150.4515.453.21000.0 485∑601.26

10. 10 Aggregate Size distribution (Sieve analysis)

11. 11 Maximum Aggregate Size (MSA) Definition (ASTM): It is the smallest sieve opening through which the entire sample passes (or in practice only 5% retained on this sieve. MSA = max (b/5, 3*S/4, t/3)  MSA < 1/5 of the narrowest dimension of the form in which concrete is to be placed.  Also: MSA < 3/4 of the minimum clear distance between the re-bars

12. 12 Nominal Max Size  the largest size particle present significantly to affect concrete properties.  It affects the paste requirements, optimum grading depends on MSA. The higher MSA, the lower the paste requirements for the mix.  Aggregate size affects the following concrete properties: water demand, cement content, microcracking.

13. 13 2. Characteristics dependent on prior exposure and processing factors B. Shape and Surface Texture Rough-textured and elongated particles require more cement paste to produce workable concrete mixtures, thus increasing the cost. Shape: Round - loosing edges and corners. Angular - well defined edges and corners. Elongated- when length is considerably larger than the other two dimensions. Flaky or flat- when thickness is small relative to two other dimensions. Aggregate. Shape Effects RoundAngularElongatedFlaky(Flat) WorkabilityGoodNot good StrengthNot goodGoodNot good

14. 14 2. Characteristics dependent on prior exposure and processing factors B. Shape and Surface Texture

15. 15 Surface Texture The degree to which the aggregate surface is smooth or rough- (based on visual judgement). 1. Depends on: rock hardness, grain size, porosity, previous exposure. 2. Aggregate shape and texture affect the workability of fresh concrete through their influence on cement paste requirements. 3. Sufficient paste is required to coat the aggregates and to provide lubrication to decrease interactions between aggregate particles during mixing. 4. Ideal particle is one close to spherical in shape (well rounded and compact) with a relatively smooth surfaces (natural sands and gravels come close to this ideal). 5. More angular shapes - rough surfaces – interfere with the movement of adjacent particles (less workable) –They also have a higher surface –to –volume ratio – more paste.

16. 16 Surface Texture 6. Flat or elongated aggregates should be avoided. 7. Rough surface requires more lubrication for movement (crushed stone). 8. Shape can influence strength by increasing surface area available for bonding with the paste. 9. Rough surfaces –improve mechanical bond 10. Irregular aggregates (angulars) –higher internal stress concentrations –easier bond failure.

17. 17 2. Characteristics dependent on prior exposure and processing factors C. Soundness Aggregate is considered unsound when volume changes in the aggregate induced by weather, such as alternate cycles of wetting and drying or freezing and thawing, result in concrete deterioration. It Depends on: porosity and contaminants.  Pumice- (10% absorption) - no problem with freezing and thawing.  Limestone - breaks: use smaller aggregates (critical size) (critical aggregate size: size below which high internal stresses capable of cracking the particle will not occur)

18. 18 Durability of Aggregates  Any lack of durability of the aggregate will have disastrous consequences for the concrete.  Durability can be divided into physical and chemical causes.  Physical durability – exposure to freezing and thawing, wetting and drying, physical wear.  Chemical durability –various forms of cement –aggregate reactions (alkali –silica attack).

19. 19 Durability of Aggregates Physical Durability: Soundness: if volume changes accompanied with environmental changes lead to the deterioration of concrete –unsoundness. Volume changes: alternate freezing and thawing, repeated wetting and drying –internal stresses –volume increase. Wear resistance: resistance to surface abrasion and wear. Chemical Durability: It results from a reaction between reactive silica in aggregates and alkalis compounds contained in the cement –alkali-aggregate reaction.

20. 20 Tests on Aggregates 1. Bulk Density (ASTM C 29). 2. Relative Density (Specific Gravity) 3. Absorption and Surface Moisture 4. Wetting and Drying 5. Abrasion and Skid Resistance (ASTM C 131) 6. Resistance to Acid and other Corrosive Substances 7. Fire Resistance and Thermal Properties 8. Potentially Harmful Materials

21. 21 Tests on Aggregates Bulk Density (ASTM C 29) Defined as the weight of the aggregate particles that would fill a unit volume.  The typical bulk density used in making normal concrete ranges from 1200 to 1750 kg/m3.  The term bulk is used since the volume is occupied by both the aggregates and voids.  Void content increases with angularity and decreases with well graded aggregate.

22. 22 Tests on Aggregates (Cont.) Relative Density (Specific Gravity)  The relative density of an aggregate (ASTM C 127 and C 128) is defined is the ratio of its mass to the mass of an equal absolute of water.  It is used in certain computations for mixture proportioning and control.  Most natural aggregates have relative densities between 2.4 and 2.9 (2400 and 2900 kg/ m3).

23. 23 Absorption and Surface Moisture The absorption and surface moisture of aggregates should be determined using ASTM C 70, C127, C128, and C 566 so that the total water content of the concrete can be controlled and the batch weights determined. The moisture conditions of aggregates are: 1.Oven dry 2.Air dry 3.Saturated surface dry (SSD) 1.Damp or wet Aggregate Moisture content at SSD (%) Free-water content (%) Coarse0.2-40.5-2 Fine0.2-22-6 Tests on Aggregates (Cont.)

24. 24 Moisture conditions of aggregates:

25. 25 Moisture conditions of aggregates:

26. 26 Abrasion and Skid Resistance (ASTM C 131) Abrasion resistance of an aggregate is used as a general index of its quality. This characteristic is important when concrete is going to be subjected to abrasion, as in heavy duty floors or pavements. Low abrasion resistance may increase the quantity of fines in the concrete during mixing; and hence increases the water requirement and require an adjustment in w/c ratio. Los Angeles abrasion test as per ASTM C 131 is the most common test for abrasion test. Tests on Aggregates (Cont.)

27. 27 Abrasion and Skid Resistance (ASTM C 131) Los Angeles abrasion test as per ASTM C 131 is the most common test for abrasion test. Test: take a sample (w=5-10)kg, adding 12 metal balls (420g), rotate the cylinder container (500 cycle) and (30-35)cycle/minute. Sieve the sample on sieve No.1.6mm and determine the retrained weigh (Wr). Los Angeles Index % = W – Wr (retrained weigh) * 100 W Tests on Aggregates (Cont.)

28. 28 Resistance to Acid and other Corrosive Substances  Acid solutions (pH less than 6.0) attack the calcium compounds of the cement paste, the rate of attack depends on the acidity of the solution.  Siliceous aggregates may not be attacked by acidic solutions, however, calcareous aggregates often reacts with acids resulting in reduction of the solution acidity.  Other gases and salts may attack and disintegrate concrete.  Therefore, concrete structures subjected to harsh conditions should be protected and aggressive agents should be prevented from coming into contact with the concrete by using protective coatings. Tests on Aggregates (Cont.)

29. 29 Fire Resistance and Thermal Properties  The fire resistance and thermal properties of concrete depend on the mineral constituents of the aggregates.  Lightweight aggregates are more fire resistance than normal weight aggregates due to their insulation properties.  Concrete containing calcareous coarse aggregates performs better under fire exposure than siliceous aggregate. Tests on Aggregates (Cont.)