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PRODUCTION MANAGEMENT SOFTWARE
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WHICH DO YOU PREFER? 2
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Challenges in a Precast Factory Production Planning Information spread in many locations Difficult to get summary of the projects, factory capacity situation etc. Multi-factory management Information is not available in real time waste of time & production capacity due to lost/unavailable information 3
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minimizing lead time? just-on-time deliveries? less data processing work? savings in labor costs? 4 Tune Up Your Profit with Elematic Software! Interested in
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Targets for planning system All operations from tendering to shipping controlled in one system. No multiple entries to the system Complete control of your production flow Information available in real-time Direct reporting from the system for up-to-date information Centralized real-time system boosts efficiency of any precaster Modular system covers several production plants and locations Easy to use, all functions in a module seen at a single view Applies to a range of precast products - floor slabs, wall panels, frame structures, railway sleepers, etc. 5
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Production modules for: - Floor production - Wall production - Beam & column production - Stock items Tendering module Material management Quality Control Machinery maintenance Customer Database Bar Code module 6 Modules of the Total System
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7 WHO WILL BENEFIT? Factory and plant managers: Up-to-date backlog information on load situation including both orders and bids, as well as information on manufactured and shipped amounts by plants and lines. Sales personnel: A practical offer calculation tool. A common customer register and product data shared with production units. Production management and personnel An irreplaceable tool for production scheduling manufacturing shipping material management storage management machine maintenance scheduling cost calculations
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Complete Elematic ELiPLAN Production Management System Developed in co-operation with a leading precast company in Europe In production use since 1998 First implementation 2000 > 500 licenses
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Data flow - what is managed 9 TENDERING Customer information Delivery times Product types and quantities SCHEDULING Backlog balancing Scheduling Offered quantities seen as well MATERIAL MANAGEMENT Accessory purchasing orders Accessory inventory Accessory prices QUALITY CONTROL Testing Reporting Rejection MACHINERY MAINTENANCE Service schedules COST CALCULATIONS Working hours Material costs MANUFACTURING Product details Truckload planning Casting programs Dispatch lists STORAGE MANAGEMENT Exact positioning of items in stock Dispatch confirmation PROJECT MANAGEMENT Contact information Delivery & manufacturing times Exact quantities, divided onto erection sections Delivery address & contact information
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Tender calculation: The salesman’s tool for estimating and bidding. 10
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Project Management: The project manager’s tool for general job management. 11
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Total load situation can be seen at one sight. Different status in different colors ELiPLAN SCHEDULING & BACKLOG BALANCING 12
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13 CASTING SCHEDULE FOR PRECAST PRODUCTS
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Pre-planned truckloads help compile and time casting programs and shipping orders. 14
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15 CASTING PROGRAM FOR PRECAST PRODUCTS
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UTILIZING BAR CODE IN STORAGE MANAGEMENT 16 BARCODING Accuracy Speed Saving on stockyard space Better decision making Productivity STORAGE MANAGEMENT Optimized usage of storage yard Products easy to find Entire situation can be seen at one sight LABEL
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17 FROM STORAGE TO CONSTRUCTION SITE Dispatch management enables to compile dispatch lists, print bill of ladings and confirm pieces delivered
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18 QUALITY CONTROL
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19 ELiPLAN MATERIAL MANAGEMENT
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20 ELiPLAN MACHINERY MAINTENANCE MANAGEMENT Preventive and breakdown maintenance management. Equipment, spares, tools and other resource management. Maintenance and runtime history on equipment.
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Production status Planned delivery date Parametric 3D Building Modeling Accurate detailing Adaptive reinforcement & connections 4D Visualization Project data Piece data Embedded materials Reinforcement Erection sequence ELiPLAN Drawing System For Precast Products 3D Model Estimating Production Management Storage Management Shipping Material Management Machinery Maintenance Management Cost Calculation Quality Control Integrated 3D Modeling & Production Planning 21 3D Model 3D Model
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TOTAL CONCEPT FROM DESIGN TABLE TO ERECTION SITE General Design Production Erection Detailing Shipping Erection planning Structural Design ELiPLANTEKLAELiSLABTEKLA 22
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ELiPLAN APPLICATION FACTORY B - Walls ELiPLAN APPLICATION FACTORY A - Hollow-core slabs ELiPLAN DATA BASE (ORACLE) SERVER ELiPLAN APPLICATION FACTORY C - Structural & Walls SYSTEM STRUCTURE The system has a modular structure, application can consist of just one module (one production line e.g. for HC-slabs) or several modules (x pcs of production lines for HC-slabs, facades etc.) 23
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FOR FURTHER INFORMATION CONTACT OUR EXPORT MANAGER IN YOUR AREA
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