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© 2012 Eaton Corporation. All rights reserved. PowerXL DG1 Series Drives Josh Gross - Product Manager.

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Presentation on theme: "© 2012 Eaton Corporation. All rights reserved. PowerXL DG1 Series Drives Josh Gross - Product Manager."— Presentation transcript:

1 © 2012 Eaton Corporation. All rights reserved. PowerXL DG1 Series Drives Josh Gross - Product Manager

2 2 © 2013 Eaton Corporation. All rights reserved. Eaton Product Offering Machinery OEM Drives DE1, DC1, DE1, DA1, M-Max 0.25HP – 25HP HVAC Drives H-Max 1HP – 250HP General Purpose Industrial Drives DG1, SVX 1.0HP – 250HP High Performance Drives SPX, LCX, SPI 1.0HP – 2000HP Low Harmonic Drives EGF, CFX, CPX 25HP – 800HP Medium Voltage Drives SC9000 100HP – 5000HP

3 3 © 2013 Eaton Corporation. All rights reserved. Target Applications MOEM & EOEM Air Handling Conveyors Compressors Pumping Material Handling Machine Builders Eaton Electrical Assemblies Water/Waste Water Construction Government Industrial Utility HVAC Electrical Wholesalers End Users Maintenance, Repair, and Operations (MRO) Opportunities

4 4 © 2013 Eaton Corporation. All rights reserved. PowerXL DG1 Series Summary A next generation global general purpose variable frequency drive with product features to match or exceed competitors feature sets Customer Value: Industry Leading Energy Efficiency and Short Circuit Current Rating V/Hz and Sensorless Vector Speed Control Extensive On-board Communications and I/O Ease of use design Offering: 6 Frame Sizes 230V: 125HP, 90KW, 312A 480V: 250HP, 160KW, 312A 575V: 250HP, 160KW, 250A 110% Variable Torque (I L ) 150% Constant Torque (I H ) Open Type 1 - IP21 Open Type 12 – IP54

5 5 © 2013 Eaton Corporation. All rights reserved. Product Overview FR1 7.5hp~4kW FR2 20hp~11kW FR3 40hp~22kW FR4 75hp~45kW FR5 105hp~90kW

6 6 © 2013 Eaton Corporation. All rights reserved. Catalog Number Scheme

7 7 © 2013 Eaton Corporation. All rights reserved. Competitive Feature Set Energy Efficiency Reliability Approvals & Ratings Ease if Use Support Network Space Saving Design What do Customers Require?

8 8 © 2013 Eaton Corporation. All rights reserved. Power Section Features Integrated 5% DC Link Choke & Input Surge Protection EMC Filters Standard on All Drives Temperature Controlled Fan & Cold Weather Feature Brake Chopper Standard on Frames 1-3 Compact Foot Print and Conformal Coated Boards

9 9 © 2013 Eaton Corporation. All rights reserved. Keypad Features Graphic LCD Display and Keypad with LED Indicators Local/Remote Operation from Keypad Two Quick Navigation Soft Keys Keypad Functions as Copy- Paste Module Favorites Multi-Monitoring Mode

10 10 © 2013 Eaton Corporation. All rights reserved. Drive Software Features Real-time Clock User Friendly Menu Structure Active Energy Control Quick Start Wizard Standard Applications: Standard, Multi-Pump and Fan Control, Multi-PID, Multi-Purpose Dynamic Motor Regenerative Energy Management Safe Torque Off Functionality

11 11 © 2013 Eaton Corporation. All rights reserved. Communication Features Onboard DG1 Ethernet IP Modbus TCP Modbus RTU BACnet MS/TP DG1 Option Cards Profibus DP CANopen DeviceNet Smartwire DT

12 12 © 2013 Eaton Corporation. All rights reserved. Input / Output Features Onboard DG1 8 x Digital Input 1 x Digital Output 2 x Analog Input 2 x Analog Output 3 x Dry Contact Relay Quick Disconnect Terminals Control Board Capable of being Externally Power DG1 Expansion Cards IO1 = 3DI, 3DO, 1Thermister, 24VDC IO2 = Isolated 1AI and 2AO IO3 = 3 x Dry Contact Relay IO4 = 3 x PT100 RTD Input IO5 = 6 x DI 240VAC

13 13 © 2013 Eaton Corporation. All rights reserved. Power Xpert inControl Software Easy to Use PC Based Drive Software Configuration Tool Provides Parameter Description, Min, Max, and Default Values Monitoring and Data Logging Capabilities Compare Functionality PC Control Online Operate Mode

14 14 © 2013 Eaton Corporation. All rights reserved. Energy Saving Functionality Active Energy Control - minimizes energy losses in your motor by dynamically adjusting V/Hz curve to optimize efficiency 2-10% Energy Savings - Over competitors “Out of the Box Mode” without motor tuning Onboard Energy Savings Calculator – Compares energy consumption against ATL starter daily, weekly, monthly, or yearly

15 15 © 2013 Eaton Corporation. All rights reserved. Reliability Advanced Full Load Testing Facility 24 Hour Full Load Dyne Testing Standard Latest Generation Power and Control Components 2 Year Standard Product Warranty Factory Certified Testing Document Included

16 16 © 2013 Eaton Corporation. All rights reserved. Approvals and Ratings Product IEC/EN 61800-5-1 IEC/EN 61800-5-2 ISO 13849 Category 1 Certifications UL, CUL, CE, C-Tick, EAC, RoHs EMC Immunity: IEC/EN 61800-3 Category C2 Global Acceptance Environmental Operating: -10°C to 50°C Up to 60°C with De-rating Input Ratings 100kAIC Short Circuit Withstand 50/60Hz Output Ratings 110% I L 150% I H 200% Starting

17 17 © 2013 Eaton Corporation. All rights reserved. Reliability – Beta Testing Five units running on HVAC and Compressor PID applications since March 2013 More recent installations: Air Handling Units Punch Press Submersible Pump Booster Pump Conveyor Systems Screw Compressors Location: STJ Plant Application: HAVC - PID Run Time: Since March 2013 Location: Cleveland TN Plant Application: Punch Press

18 18 © 2013 Eaton Corporation. All rights reserved. Resource Material Series Catalog: CA08100007E Product Aid: PA040002EN Quick Start Guide: MN040012EN Installation Manual: MN040002EN Application Manual: MN040004EN Communication Manual: MN040010EN Option Card Manual: MN040007EN Instruction Leaflet: IL40016EN Sales and Training Demos Website: www.eaton.com/DG1

19 19 © 2013 Eaton Corporation. All rights reserved. Key Takeaways Next Generation Global VFD Active Energy Control - Industry Leading Energy Efficiency Easy to Use Keypad and Software Design On-board Communications Extremely Reliable Design Strong Technical Support Network

20 20 © 2013 Eaton Corporation. All rights reserved.


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