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BIOSEPARATION ENGINEERING Introduction to BioSeparation Process

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1 BIOSEPARATION ENGINEERING Introduction to BioSeparation Process
ERT 313 : BIOSEPARATION ENGINEERING Introduction to BioSeparation Process & Some Mechanical-Physical Separation Process By; Mrs Hafiza Binti Shukor ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) By; Mrs Hafiza Binti Shukor

2 Students should be able to;
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Students should be able to; DEFINE and EXPLAIN the meaning, nature and application of Bioproducts and Bioseparation Engineering. DESCRIBE and REPEAT the Bioseparation techniques/processes and RIPP (Recovery, Isolation, Purification and Polishing) scheme. DEVELOP techniques/processes and RIPP (Recovery, Isolation, Purification and Polishing) scheme for downstream processes. DESCRIBE and DISC USS about some mechanical-physical separation technique like cell disruption, centrifugation and electrophoresis

3 ERT 313/4 BIOSEPARATION ENGINEERING
SEM 2 (2010/2011) BIOPROD UCT? Chemical substances / combination of chemical substances that are made by LIVING THING range from methanol to whole cells. Derived by EXTRACTION from whole plants and animals By synthesis in bioreactors containing cells / enzymes

4 BIOLOGICAL PROD UCTS (with different classification)
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) BIOLOGICAL PROD UCTS (with different classification) Biological products - chemical classification Solvents, e.g. ethanol, acetone, butanol Cells, e.g. bakers yeast, brewers yeast, freeze dried lactobacillus Crude cellular extracts, e.g. yeast extract, soy extracts Organics acids, e.g. citric acid, lactic acid, butyric acid Vitamins, e.g. ascorbic acid, vitamin B12 Amino acids e.g. lysine, phenylalanine, glycine Gums and polymers, e.g. xanthan, gellan, dextran Antibiotics, e.g. penicillins, rifanpicin, streptomycin Proteins, e.g. industrial enzymes, egg proteins, milk proteins, whey protein therapeutic enzymes, monoclonal antibodies, plasma proteins Sugars and carbohydrates, e.g. glucose, fructose, starch, dextran Lipids, e.g. glycerol, fatty acids, steroids Nucleic acids, e.g. plasmids, therapeutic DNA

5 Biological products - applications
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Biological products - applications Industrial chemicals, e.g. solvents, organic acids, industrial enzymes Agrochemicals, e.g. biofertilizers, biopesticides Pharmaceuticals, e.g. antibiotics, hormones, monoclonal antibodies, plasma proteins, vaccines Food and food additives, e.g. whey proteins, milk proteins, egg proteins, soy proteins Nutraceuticals, e.g. vitamins, amino acids, purified whey proteins Diagnostic products, e.g. glucose oxidase, peroxidase Commodity chemicals, e.g. detergent enzymes, insecticides Laboratory reagents, e.g. bovine serum albumin, ovalbumin, lysozyme Cosmetic products, e.g. plant extracts, animal tissue extracts

6 BIOLOGICAL PROD UCTS (with different bioseparation process)
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) BIOLOGICAL PROD UCTS (with different bioseparation process) Product Nature of bioseparation required Alcoholic beverages: Beer, wine, spirits Clarification, distillation Organic acids: Acetic acid, citric acid Precipitation, filtration, adsorption, solvent extraction Vitamins: Vitamin C, vitamin B12, riboflavin Amino acids: Lysine, glycine, phenylalanine Antibiotics: Penicillins, neomycin, bacitracin Carbohydrates: Starch, sugars, dextrans Precipitation, filtration, adsorption Lipids: Glycerol, fats, fatty acids

7 Food and food additives Nutraceuticals Industrial enzymes Hormones
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Proteins: Food and food additives Nutraceuticals Industrial enzymes Hormones Pharmaceutical enzymes Plasma derived products Monoclonal antibodies Growth factors Clotting factors Thrombolytics r-DNA derived proteins Diagnostic proteins Vaccines Filtration, precipitation, centrifugation, adsorption, chromatography, membrane based separations DNA based products: DNA probes, plasmids, nucleotides, oligonucleotides

8 OVERVIEW OF BIOPROCESSING OF BIOCHEMICAL & PHARMACE UTICAL PRODUCTS
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) OVERVIEW OF BIOPROCESSING OF BIOCHEMICAL & PHARMACE UTICAL PRODUCTS One of the major segments within biotechnology where R&D is bioprocessing which deals with the manufacture of biochemicals, food, neutraceuticals and agrochemicals. New biologically derived product have been developed, approved and licensed. Eg: Monoclonal antibodies (used for treatment of canser)

9 OVERVIEW OF BIOPROCESSING OF BIOCHEMICAL & PHARMACE UTICAL PROD UCTS
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) OVERVIEW OF BIOPROCESSING OF BIOCHEMICAL & PHARMACE UTICAL PROD UCTS all biochemicals & pharmaceutical product MUST be extensively P U RIFIED before used in respective application. Bioprocessing / downstream processing of biochemical & pharmaceuticals products refer to the SYSTEMATIC study of the scientific and engineering principle utilized for the large scale purification of biological products.

10 OVERVIEW OF BIOPROCESSING OF BIOCHEMICAL & PHARMACE UTICAL PROD UCTS
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) OVERVIEW OF BIOPROCESSING OF BIOCHEMICAL & PHARMACE UTICAL PROD UCTS 2 categories of bioprocessing : i) reactive bioprocessing -bio-separation process follows some form of biological reactions ii)extractive bioprocessing -almost entirely involves bioseparation

11 REACTIVE BIOPROCESSING
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) REACTIVE BIOPROCESSING Bioseparation follow some form of BIOLOGICAL REACTION Eg: Antibiotic production (separation & purification following microbial fermentation) Upstream processing Biological Reaction Bioseparation Biological products Biocatalyst Screening Formulation Media optimization Fermentation Cell culture Enzymatic reaction

12 EXTRACTIVE BIOPROCESSING
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) EXTRACTIVE BIOPROCESSING Almost entirely involved bioseparation (With extractive bioseparation, upstream processing involves raw material acquisition & pre-treatment) Eg: Manufacture of plasma proteins from blood Upstream processing Bioseparation Biological products Synthesis in VIVO in their respective natural source

13 Bioseparations engineering
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Bioseparations engineering Definition: Recovery, isolation, purification and polishing of products synthesized by biotechnological processes Extended definition: Final polishing steps of processes such as biotechnology based effluent treatment and water purification Upstream processing Bioreaction Downstream processing Bioproduct/s Impurities

14 Why do we need bioseparation?
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Why do we need bioseparation? Enrichment of target product Reduction in bulk Removal of specific impurities Enhancement of product stability Achievement of product specifications Prevention of product degradation Prevention of catalysis other than the type desired Prevention of catalyst poisoning

15 Challenges in Bioseparations Engineering
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Challenges in Bioseparations Engineering Low product concentration Large number of impurities, Thermolabile bioproducts. Narrow operating pH and ionic strength window Shear sensitivity of bioproducts Low solubility of bioproducts in organic solvents Instability of bioproducts in organic solvents Stringent quality requirements Percentage purity Absence of specific impurities An ideal bioseparation process should combine high throughput with high selectivity, and should ensure stability of product.

16 A Good Bioseparation Process:
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) A Good Bioseparation Process: Ensures desired purity of product Ensures stability of product Keeps cost low Is reproducible Is scalable Meets regulatory guidelines

17 Economic Importance of Bioseparation Engineering
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Economic Importance of Bioseparation Engineering The purification of biological product from their respective starting material. Eg: cell culture media : technically difficult and expensive The critical limiting factor in the commercialization of biological product Many cases, bioseparation cost can be a substantial component of the total cost of bioprocessing

18 ERT 313/4 BIOSEPARATION ENGINEERING
SEM 2 (2010/2011) Economic importance of bioseparation engineering (cost of bioseparation) Product Bioseparation cost (%) Solvents e.g. ethanol, acetone 15-20 Cells, e.g. bakers yeast, brewers yeast 20-25 Crude cellular extracts, e.g. yeast extract Organics acids, e.g. citric acid, lactic acid 30-40 Vitamins and amino acids e.g. lysine, ascorbic acid Gums and polymers, e.g. xanthan, gellan 40-50 Antibiotics, e.g. penicillins, rifanpicin 20-60 Industrial enzymes, e.g. Amyloglucosidase, glucose isomerase 40-65 Non-recombinant therapeutic proteins, e.g. pancreatin, papain 50-70 r-DNA products, e.g. recombinant insulin, recombinant streptokinase 60-80 Monoclonal antibodies Nucleic acid based products Plasma proteins, human albumin, human immunoglobulins 70-80

19 Strategies for Bioseparation
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Strategies for Bioseparation A large number of bioseparation methods are available The strategy is based on how best these can be utilized for a given separation The following need to be taken into account: The volume of process stream The relative abundance of the product in this process stream The intended use of the product, i.e. purity requirements The cost of the product Stability requirements

20 Conventional strategy: The RIPP scheme
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Conventional strategy: The RIPP scheme Recovery, isolation, purification and polishing Based on a logical arrangement of bioseparation methods Low-resolution (less selectivity), high-throughput (product) techniques (e.g. precipitation, filtration, centrifugation, crystallization) are first used for recovery and isolation High-resolution techniques (e.g. adsorption, chromatography, electrophoresis) are then used for purification and polishing

21 Conventional strategy: The RIPP scheme
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Conventional strategy: The RIPP scheme Biotechnological processes usually yield products at very low concentrations in the product stream. The product of interest also needs to be separated from a large number of impurities, some of which have physical and chemical properties not too different from the product. If such a product stream is sent directly to a high-resolution separation device, it will soon be overwhelmed and fail to function properly. Therefore it makes sense to use high throughput-low resolution techniques first to significantly reduce the volume/concentration of process stream.

22 Conventional strategy: The RIPP scheme
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Conventional strategy: The RIPP scheme These high throughput-low resolution steps are referred to as recovery and isolation steps. The processed product stream is then further processed by high resolution-low throughput steps to get pure finished products. With the advent of membrane separation processes it is now possible to replace the conventional RIPP scheme. Membrane processes give high throughput and can be fine-tuned/optimized to give very high resolution. The use of membrane technology reduces the number of bioseparation steps and hence contributes towards high product recovery.

23 The RIPP Scheme Multi-technique separation
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) The RIPP Scheme Multi-technique separation Process design should take into consideration the following: The nature of starting material The initial location of the target product The volume of process stream The relative abundance of the product in the starting material The susceptibility to degradation of the product The desired physical form of the final product The quality requirements Costing

24 Commonly Used Bioseparation Processes
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Commonly Used Bioseparation Processes Low resolution-high throughput Cell disruption Precipitation Centrifugation Liquid-liquid extraction Leaching Filtration Supercritical fluid extraction Microfiltration Dialysis High resolution-low throughput Ultracentrifugation Adsorption Packed bed chromatography Affinity separation Electrophoresis High resolution-high throughput Ultrafiltration Fluidized bed chromatography Membrane chromatography

25 Objective & Typical Unit Operations of The 4 Stages in Bioseparation
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Objective & Typical Unit Operations of The 4 Stages in Bioseparation Stage Objectives Typical unit operation Recovery (separation of insoluble) Remove/ collect cells, cells debris /other particulate. Reduce volume Filtration, sedimentation, extraction, adsorption Isolation of product Remove material have properties widely different from those desired in product. Extraction, adsorption, ultrafiltration, precipitation Purification Remove remaining impurities which typically similar to desired product in chemical functionality & physical properties. Chromatography, affinity method, functional precipitation Polishing Remove liquid. Convert product to crystallized form Drying, crystallization

26 Nature of Bioseparation
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Nature of Bioseparation Largely based on chemical separation techniques Chemical separation techniques are modified based on specific requirements Novel separations may be necessary in some cases High throughput/productivity High selectivity Need to satisfy stringent quality requirements Need to take into account degradable material Low temperature operations Multi-technique separation

27 Different Attributes of Bioseparation
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Different Attributes of Bioseparation Dilute biological products Impurities & by-product also present Stringent require for product (quality requirement) Susceptible to denaturation & degradation Thermo bile Multi technique separation

28 ERT 313/4 BIOSEPARATION ENGINEERING
SEM 2 (2010/2011) Basis of Separation Biological products are separated based on one or several of the following in combination: Size, e.g. filtration, membrane separation, gel-filtration, centrifugation Density, e.g. centrifugation, sedimentation, flotation Diffusivity, e.g. membrane separation, supercritical fluid extraction Shape, e.g. centrifugation, filtration, sedimentation Polarity, e.g. extraction, chromatography, adsorption Solubility, e.g. extraction, membrane separation, precipitation, crystallization Electrostatic charge, e.g. adsorption, membrane separation Mobility, e.g. electrophoresis, membrane separation Volatility e.g. distillation, membrane distillation, pervaporation

29 Ion-exchange chromatography
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Cell culture supernatant Microfiltration Filtrate Precipitation Ammonium sulfate Precipitate Buffer Solution Monoclonal antibody purification Ultrafiltration Buffer Ion-exchange chromatography Buffer Monoclonal antibody Gel filtration Ultrafiltration

30 HOW TO CHOOSE SEPARATION METHOD What is the product?
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) HOW TO CHOOSE SEPARATION METHOD What is the product? What is the value of product? What is the acceptable product quality for the proposed end use? Where is the product in the complex mixture? What are the physical and chemical properties of the product and the impurities? Is the product stable? What are the economic of the various isolation procedure? Are they any contamination / health risk? Can the isolation procedure be scaled up?

31 RULES OF THUMB FOR BIOSEPARATIONS
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) RULES OF THUMB FOR BIOSEPARATIONS Keep the number of step to a minimum. Select the component that is easiest to remove first Leave the most difficulty isolation step for last

32 Current Paradigm in The Bioseparation
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Current Paradigm in The Bioseparation Replacement of the conventional RIPP scheme by using new techniques which can significantly cut down the number of steps needed to bioseparation Some of these new and emerging techniques are: Membrane chromatography Expanded-bed chromatography High-resolution ultrafiltration

33 ERT 313/4 BIOSEPARATION ENGINEERING
SEM 2 (2010/2011) CELL DISR UPTION

34 Cell disruption / lysis is a method or process for
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Cell disruption / lysis is a method or process for releasing biological molecules from inside a cell (breaking / lysing cells and tissues) Biotechnological products produced by different types of cells can be intracellular or extracellular. If these are intracellular (inside the cell), the cells have to be disrupted to release these products before further separation can take place.

35 Types of Cell Need to Disruption
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Types of Cell Need to Disruption Bacteria ( gram gram –ve) Yeast Culture (plant animal culture) Ease of cell breaks Gram-positive Gram-negative Thick wall No wall (got multilayer enveloped)

36 Some Elements of Cell Structure
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Some Elements of Cell Structure Prokaryotic Cells Cells that do not contain a membrane-enclosed nucleus. The bacteria cell envelope consists of an inner plasma membrane that separates all contents of the cell from the outside world, a peptidoglycan cell wall, and outer membrane Bacteria cells with a very thick cell wall stain with crystal violet (Gram stain) and are called “Gram positive”, while those with thin cell wall stain very weakly – “Gram negative”

37 Some Elements of Cell Structure
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Some Elements of Cell Structure Eukaryotic cells Eukaryotic cells (cells with nuclei and internal organelles) are considerably more complicated than prokaryotic cells, and bioproducts may have to released from intracellular particles that are themselves coated with membranes and/or consist of large macromolecular aggregates The eukraryotes includes fungi, and, of course, the higher plants and animals The cell membrane of animal cells is easily broken, whereas the cell wall of plants is strong and relatively difficult to break

38 Figure : Eukaryotic cells. Simplified diagrammatic representation of
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Figure : Eukaryotic cells. Simplified diagrammatic representation of an animal cell and a plant cell.

39 Different cell disruption techniques are used. These include:
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Different cell disruption techniques are used. These include: Physical methods Disruption in ball mill or pebble mill Disruption using a colloid mill Disruption using French press Disruption using ultrasonic vibrations Chemical methods Disruption using detergents Disruption using enzymes e.g. lysozyme Combination of detergent and enzyme Disruption using solvents

40 Mechanical Methods for Cell Lysis
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Mechanical Methods for Cell Lysis Sonication Ball milling Pestle homogenization Shearing devices (blender) High pressure homogenizers Bead mills

41 ERT 313/4 BIOSEPARATION ENGINEERING
SEM 2 (2010/2011) Bead mill Cascading beads Rolling beads Cells being disrupted Disruption takes place due to the grinding action of the rolling beads and the impact resulting from the cascading ones Bead milling can generate substantial heat Application: Yeast, animal and plant tissue Small scale: Few kilograms of yeast cells per hour Large scale: Hundreds of kilograms per hour.

42 Colloid mill Typical rotation speeds: 10,000 to 50,000 rpm
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Colloid mill Rotor Disrupted cells Cell suspension Stator Typical rotation speeds: 10,000 to 50,000 rpm Mechanism of cell disruption: High shear and turbulence Application: Tissue based material Single or multi-pass operation

43 Separation of cells and medium
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Recovery of cells and/or medium (clarification) For intracellular enzyme, the cell fraction is required For extracellular enzymes, the culture medium is required On an industrial scale, cell/medium separation is almost always performed by centrifugation Industrial scale centrifuges may be batch, continuous, or continuous with desludging

44 ERT 313/4 BIOSEPARATION ENGINEERING
SEM 2 (2010/2011) CENTRIF UGATION

45 Centrifugation can be used to separate cells
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) A centrifuge is used for separating particles from a solution according to their size, shape, density and viscosity of the medium by the application of an artificially induced gravitational field. In bioprocesses, these particles could be cells, sub cellular components, viruses and precipitated forms of proteins and nucleic acids. Centrifugation can be used to separate cells from a culture liquid, cell debris from a broth, and a group of precipitates. Centrifugation may be classified into two types: Analytical centrifugation Preparative Centrifugation

46 Typical liquid volumes handled is about 1 – 1000 ml.
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Analytical centrifuges are used in laboratories for small-scale separation and sample preparations. Typical liquid volumes handled is about 1 – 1000 ml. Fig. below shows a simplified diagram of an analytical centrifuge. Tubes containing the samples are attached to a rotating device and the centrifugal action drives the motion of particles/precipitated large molecules towards the bottom of the tube (sedimentation). Typical rotating speed is <10000 rpm. Rotor Centrifuge tube Supernatant Precipitate

47 Industrial centrifuges
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Industrial centrifuges Tubular Bowl Centrifuge Most useful for solid-liquid separation with enzymatic isolation Can achieve excellent separation of microbial cells and animal, plant, and most microbial cell debris in solution Disc Bowl Centrifuge Widely used for removing cells and animal debris Can partially recover microbial cell debris and protein precipitates

48 Perforate Bowl Basket Centrifuge
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Perforate Bowl Basket Centrifuge Exception at separation of adsorbents, such as cellulose and agarose Zonal Ultracentrifuge Applied in the vaccine industry because it can easily remove cell debris from viruses Can collect fine protein precipitates Has been used experimentally to purify RNA polymerase and very fine debris in enzymes

49 Properties of industrial centrifuges
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Properties of industrial centrifuges Tube High centrifugal force Good dewatering Easy to clean Chamber Large solids capacity Bowl cooling possible Disc type Solids discharge No foaming Limited solids capacity Difficult to recover protein No solids discharge Cleaning difficult Solids recovery difficult Poor dewatering Difficult to clean

50 Centrifugation properties of different cell types
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Centrifugation properties of different cell types Bacteria Small cell size Resilient Yeast cells Large cells Filamentous fungi Mycelial Cultured animal cells Very fragile High speed required Low cell damage Lower speed required High water retention in pellet Very susceptible to damage

51 Forced Developed in Centrifugal Separation
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) 1. Introductions Centrifugal separators use the common principal that an object whirled about an axis or center point a constant radial distance from the point is acted on by a force The object is constantly changing direction and is thus accelerating, even though the rotational speed is constant This centripetal force acts in a direction toward the center of rotation

52 Forced Developed in Centrifugal Separation
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Forced Developed in Centrifugal Separation In cylindrical container, the contents of fluid and solids exert an equal and opposite force, called centrifugal force, outward to the walls of the container This cause the settling or sedimentation of particles through a layer of liquid or filtration of a liquid through a bed of filter cake held inside a perforated rotating chamber

53 Forced Developed in Centrifugal Separation
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Forced Developed in Centrifugal Separation FIGURE 1. Sketch of centrifugal separation: initial slurry feed entering, settling of solids from a liquid, separation of two liquid fractions.

54 ERT 313/4 BIOSEPARATION ENGINEERING
SEM 2 (2010/2011) In Fig. 1a a cylindrical bowl is shown rotating, with a slurry feed of solid particles and liquid being admitted at the center. The feed enters and is immediately thrown outward to the walls of the container as in Fig. 1b The liquid and solids are now acted upon by the vertical and the horizontal centrifugal forces The liquid layer then assumes the equilibrium position, with the surface almost vertical The particles settle horizontally outward and press against the vertical bowl wall

55 ERT 313/4 BIOSEPARATION ENGINEERING
SEM 2 (2010/2011) In Fig. 1c two liquids having different densities are being separated by the centrifuge The denser fluid will occupy the outer periphery, since the centrifugal force on it is greater

56 Equations for centrifugal force
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Equations for centrifugal force In circular motion the acceleration due to the centrifugal force is The centrifugal force Fc in N (lbf) acting on the particle is given by Since ω= v/r, where v is the tangential velocity of the particle in m/s (ft/s) (1) (2) where gc = lbm·ft /lbf•s2 (3)

57 Often rotational speeds are given as N (rev/min)
ERT 313/4 BIOSEPARATION ENGINEERING SEM 2 (2010/2011) Often rotational speeds are given as N (rev/min) Substituting Eq. (4) into Eq. (2), The gravitational force on a particle is In terms of gravitational force, the centrifugal force is: (4) (5) (6) (a) (7)

58 ERT 313/4 BIOSEPARATION ENGINEERING
SEM 2 (2010/2011) Example 1 A centrifuge having a radius of the bowl of m (0.333 ft) is rotating at N = 1000 rev/min. a) Calculate the centrifugal force developed in terms of gravity forces. (b) Compare this force to that for a bowl with a radius of m rotating at the same rev/mm.

59 ERT 313/4 BIOSEPARATION ENGINEERING
SEM 2 (2010/2011) Solution: For part (a), r = m and N = Substituting into Eq. (7), For part (b), r = m. Substituting into Eq. (7),

60 ERT 313/4 BIOSEPARATION ENGINEERING
SEM 2 (2010/2011)


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