Andrzej SIEMKO CERN, Geneva The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2.

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Presentation transcript:

Andrzej SIEMKO CERN, Geneva The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

Outline LHC quench detection technologies as an example of the state-of-the-art Performance of the main quench detector types Some limitations in real environment Future developments for the quench detection and magnet protection Conclusion A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

Quench detection systems in LHC For the detection of quenches in the superconducting circuits of the LHC in total 7568 quench detection systems have been installed 24 main circuits, 8 inner triplets, 94 insertion region and 418 corrector magnet circuits Protection of magnets, HTS current leads and superconducting bus-bars About hardwired interlocks and 2500 data acquisition systems for supervision LHC quench detection systems are highly dependable systems. Due to the large number and the constraints during LHC operation (restricted access, ionizing radiation, electro-magnetic compatibility …), the design must not only focus on reliability but also optimize availability and maintainability A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

Geographical distribution P1P1 P2P2 P7P7 P3P3 P4P4 P5P5 P6P6 P8P8 75% of detectors Main circuits protection (DQQDL/DS/BS) installed in the tunnel 25% of detectors IPQ/IPD/IT, 600A circuits protection EE systems (DQQDI/DT/DC/nDI/nD G) installed in UA/UJ/RR Equipment located under each dipole and quadrupole magnet in the LHC (27km) Special circuit protection located at and around each Point A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

Technologies of quench detection systems Classical systems are mostly using Wheatstone bridges in combination with linear amplifier, comparators and non-programmable digital logic In some cases a programmable devices are used for data acquisition The systems have restricted functionality but are normally extremely reliable and robust Their protection functionality can be verified relatively easy Digital systems are actually mixed signal devices Analog input stages based on instrumentation amplifiers for initial signal conditioning, filtering and circuit protection Analog to digital converters for signal digitization Programmable logic devices for the implementation of the detection logic Complex detection algorithms, parameter based dynamic detection settings, non-linear filters etc. Detection functionality not easy to verify Electrical insulation is always provided in the digital signal path A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

Local quench detector for LHC main magnets Analog bridge detector based on state of the art instrumentation amplifiers (2 out of 2) || (2 out of 2) hardwired multi-channel evaluation scheme Radiation tolerant Resolution < 125 μ +/- 250mV Adjustment free – fixed threshold detector (U TH = ±100 mV) Digitally isolated interface – detector circuit on magnet potential On-board data acquisition system Very reliable operation with 4032 circuit boards installed in LHC A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

Digital high precision quench detection systems Based on ADuC834™microcontroller with integrated 24 Bit ∑Δ analog to digital converter ADC High resolution < 15 +/-12.5mV Minimum reaction time t EVAL = 100 ms Originally developed for the protection of hybrid HTS current leads, these detection systems are meanwhile also in use for the protection of the bus-bar splices in the LHC main circuits (3266 redundant systems installed in total) Reliable operation with detection thresholds as low as 500 μV Measurement of bus-bar splice resistance with ΔR ≤ 1 nΩ Programmable gain based version used for circuit protection and diagnostics during the Copper Stabilizer Continuity Measurement (CSCM) campaigns A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

Fast digital quench detection systems – 1 st generation The first LHC general purpose digital detection board has been developed for the protection of insertion region magnets, inner triplets and corrector magnet circuits. It is based on a digital signal processor DSP of the TI TMS320C6211™ and 14 bit successive approximation (SAR) ADC. The design is not radiation tolerant as not required at the time of the development Resolution < 1 +/-10V Minimum reaction time t EVAL = 20 ms The DSP based approach turned out to be crucial for the commissioning of the corrector magnet circuits as it allowed to implement the complex inductive voltage compensation. A part the inherent sensibility to radiation induced faults, the performance of the system is excellent with respect to reliability and availability The lack of radiation tolerance and the obsolescence of key components called for a system upgrade Major part replaced during LS1, to be completed over the next years A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

Fast digital quench detection systems – 2 nd generation Radiation tolerant fast digital quench detection systems have been developed for the symmetric quench detection in LHC main dipoles and quads. Based on Microsemi ProAsic3™ field programmable gate array (FPGA) and 16 Bit SAR ADC Resolution < 500 +/-10V Minimum reaction time t EVAL = 20 ms All critical components extensively tested for radiation tolerance 4 isolated input channels (ADC on magnet potential) for the comparison of different magnet voltages Successful operation since 2009 (1632 units) A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

Fast digital quench detection systems – 2 nd generation v2 Based on the experience gained during the development of symmetric quench detection board a variety of detection and data acquisition systems has been produced and deployed during LHC LS1. The detection boards are used for the protection of insertion region magnets; the latest development will be used for the 600 A corrector magnet circuits. Resolution < 20 +/-10V Minimum reaction time t EVAL = 20 ms This board makes use of a larger FPGA and fast high resolution 24 Bit ∑Δ ADCs allowing to replace a complex analog/digital feedback loop used in the original device Qualification of the ADC and the development of efficient error correction algorithms has been a major challenge A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

Outline LHC quench detection technologies as an example of the state-of-the-art Performance of the main quench detector types Some imitations in real environment Future developments for the quench detection and magnet protection Conclusion A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

Performance of local analogue bridge detectors DQAMCMB Main dipole quench protection Resolution and range: 122 μ Source data Logging DB Measurement DB Signal description LHC Power Converter Measured Current Analogue output of the bridge (1st comparator) Signal name RPTE.UA63.RB.A56:I_ME AS MB.B27R5:U_QS0 Peak-to-peak Voltage 6.227E-3 RMS voltage 1.635E-3 DC voltage 1.129E-3 A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

Performance of digital high precision detectors DQAMGSRB Main dipole SC bus bar protection Resolution and range: Black/Red Source data Logging DB Measurement DB Signal description LHC Power Converter Measured Current Calculated resistive voltage Signal name RPTE.UA63.RB.A56:I_MEAS DCBB.23L6.R:U_RES Peak-to-peak Voltage 100E-6 – L bus-bar dI/dt during ramping 10E-6÷20E-6 – noise night/day RMS voltage E-6 DC voltage E-6 A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

Performance of digital high precision detectors DQAMGSRQ Main quadrupole SC bus bar protection Resolution and range: Black/Red Source data Logging DB Measurement DB Signal description LHC Power Converter Measured Current Calculated resistive voltage Signal name RPTE.UA63.RB.A56:I_MEAS DCQFQ.14L6.L:U_RES Peak-to-peak Voltage E-6 RMS voltage E-6 DC voltage E-6 A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

Performance of digital high precision detectors DQAMGSRB RB HTS part of current lead Resolution and range: Black/Red Source data Logging DB Measurement DB Signal description LHC Power Converter Measured Current HTS part current lead Signal name RPTE.UA63.RB.A56:I_MEAS DFLAS.5L6.RB.A56.LD2:U_HTS Peak-to-peak Voltage E-6 RMS voltage E-6 DC voltage E-6 A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

Outline LHC quench detection technologies as an example of the state-of-the-art Performance of the main quench detector types Some limitations in real environment Future developments for the quench detection and magnet protection Conclusion A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

Event 1: from PC filter discharge Event 2: from first switch opening onset at ∆ = 340 ms Event 3: from second switch opening onset at ∆ = 580 ms Events as observed through Uqso (snap-shots) S56 RB 8 April 2010 Example of transient perturbations in circuit powering devices - intrinsic signals seen by the QPS system Delays have been set in the switch opening electronics to separate the 3 events Slowing fast transients reduces impact of perturbations: snubber capacitors, more dumping in the converter filter and new crowbar output configuration A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

FPA voltage measurements in Sector 67 – Dipole circuit Before snubbers & additional filter resistors After snubbers & additional filter resistors The snubber capacitors effectively reduce the voltage oscillations across the dipoles caused by the switch opening. (time ms) The additional resistors in the power-converter filter damp faster the oscillations due to the power converter ringing. (time ms) The presence of unbalanced dipoles: there are dipoles which are oversensitive to any voltage wave propagating through the circuit. The voltage difference between the apertures of such dipoles is 5-6 times higher than expected. The phenomenon peaks at 2 kA and it is not limited to the transient after the power converter shut-down. A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

Example of a thunderstorm perturbation B33R1_RQF B31R1_RQD B27R1_RQF B25R1_RQF B15R1_RQD … B32L2_RQF B30L2_RQF B28L2_RQD B24L2_RQD B22R1_RQD B34R1_RQD #22/06/ h24: P1,P2,P4,P5 - more than 12 channels above 500uV; - EMC effect is stronger in the middle of the arc; - EE switches were already open; Most likely it would trip the circuit. 500uV A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

±500µV A trip of the SPS quadrupole-circuit power supply The 3.5TeV “Media-Day Trip” On March 30th 2010 the international media were watching the first 3.5TeV collisions in the LHC. During the first attempt to ramp to collision energy, RQF.A81 tripped 1891 A and RQF.A12 tripped at 2151A about 90sec after sector 81. A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

Outline LHC quench detection technologies as an example of the state-of-the-art Performance of the main quench detector types Some limitations in real environment Future developments for the quench detection and magnet protection Conclusion A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

Fast digital quench detection systems – future developments Future developments will profit from the on-going progress in electronics Increasing capabilities of FPGA allow simplified designs using less components FPGA development tool chains are as well improving reducing significantly the time for firmware development and verification Shorter quench evaluation time is feaseable For radiation exposed systems the identification and qualification of suitable ADCs remains a major challenge A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

by Protection by CLIQ method – Coupling Loss Induced Quench CLIQ EE New and very promising quench protection system Capacitive discharge → Oscillating current in the two sides of a SC magnet → Oscillating magnetic field → Coupling losses → Temperature increase above T CS Heat deposited directly inside the SC wires (not relying on heat propagation through insulation) Stand-alone or hybrid system Only requires small conductor attached to the mid- point of a magnet (→ cheap and robust) Many test performed on model LTS magnets with very good results A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics – WAMHTS-2

Conclusion Detection and protection against quenches in HTS magnets and large scale devices has proven to be a difficult engineering task This is largely due to a very slow normal zone propagation in HTS conductors that leads to formation of localized hotspots while the rest of the conductor remains in the superconducting state Modern voltage detection schemes seems to be capable to detect “on time” a normal zone developed within the HTS conductor for large- scale HTS devices, like accelerator magnets, electric power devices and research purpose magnets Challenging limitations in real environment mainly due to EMC Alternative methods of quench and hotspot detection for the HTS wires and coils that are based on local magnetic field sensing and/or local temperature excursions should further be developed as their sensitivity can be superior to the known voltage detection schemes. A unique feature of these methods is their capability to remotely detect instant of quench precursor, even well before a normal zone is developed within the conductor Importance of redundant quench detection in complex HTS magnet systems A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

Acknowledgment Many thanks to R. Denz, J. Steckert, Z. Charifouline and E. Ravaioli for fruitful discussions and providing materials for this presentation The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics – WAMHTS-2 A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2

LHCOP 16/06/ :49: Global Post Mortem Event Confirmation Dump Classification: Other Operator / Comment: stefano / Trip of the main quads in S81 - MP3 investigating the source of the trip No information found from SPS&Injection team – ALL OK. UFO or Tramp AUG? A81: 98 -> 99 A78.RQ A81.RQ 500uV 600uV Unexplained nQPS.BS trip at P8, 16/06/2011 A. Siemko 14/11/2014 The 2014 Kyoto Workshop on HTS Magnet Technology for High Energy Physics –WAMHTS-2