Thermal Design Matthieu GASQUET Cranfield University / Rutherford Appleton Laboratory Coseners House July 9th 2002 EUS consortium meeting.

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Presentation transcript:

Thermal Design Matthieu GASQUET Cranfield University / Rutherford Appleton Laboratory Coseners House July 9th 2002 EUS consortium meeting

Topics EUS Thermal environment & requirements Steady State thermal analysis Transient thermal analysis –Parameters –Results Conclusion

Thermal Environment(1/2) During the nominal phase (0.2 to 0.8 A.U.), heat load varies from 2200W/m2 to 34000W/m2

EUS thermal requirements (1/2) The Radiator Area is limited by the footprint of the EUS casing (1.4m x 0.4m = 0.56m2) Coatings, and in particular multilayer coatings applied on mirrors have to be maintained in a reasonable range of temperature ( below 100°C ) The EUS should be cooled as much as possible with a passive control system because of the limited mass and power budget ( also more reliable): Radiators, Multi Layer Insulation, Thermal control coatings, …

EUS thermal requirements (2/2) A small part of energy has to reach the detector ( few Watts) Materials used for mirror and structure have to be thermally stable:

Steady State analysis (1/3) Assumptions: –Based on the worst hot case: W/m2 –Radiator temperature fixed to 50 °C –Mirrors and Heat Stop temperature fixed to 61 °C –No view factors between the heat shield and the radiators

Steady State analysis Grazing incidence telescope Incident flux on the telescope (W)102,09 heat load on M1 (W)102,33 M1 absorptivity0,70 M2 absorptivity0,10 rastering mirror absorptivity0,25 total heat absorption on M1 (W)71,63 total heat absorption on M2 (W)2,92 total heat absorption on rastering mirror (W)0,66 heat load coming from the rastering mirror to the slit1,97 Minimum Total radiator area (m2)0,132 M1 absorptivity0,10 M2 absorptivity0,70 rastering mirror absorptivity0,25 total heat absorption on M1 (W)10,23 total heat absorption on M2 (W)61,24 total heat absorption on rastering mirror (W)0,66 heat load coming from the rastering mirror to the slit1,97 Minimum Total radiator area (m2)0,125

Telescope design(2/2) Off-axis design  The off-axis design is the most challenging one from a thermal point of view Incident flux on the telescope (W)381,7 heat load on M1 (W)263 M1 absorptivity0,70 heat stop absorptivity0,10 heat stop transmissivity0,05 M2 absorptivity0,50 total heat absorption on M1 (W)184,1 total heat absorption on heat stop (W7,89 total heat absorption on M2 (W) 1,97 heat load coming from M2 to the slit1,97 Minimum Total radiator area (m2)0,331 M1 absorptivity0,10 heat stop absorptivity0,70 heat stop transmissivity0,05 M2 absorptivity0,83 total heat absorption on M1 (W)26,30 total heat absorption on heat stop (W)165,69 total heat absorption on M2 (W)9,82 heat load coming from M2 to the slit2,01 Minimum Total radiator area (m2)0,349

Transient simulation Based on the Off-axis telescope design Made with ESARAD/ESATAN and I-DEAS The simulation is based on the nominal phase orbit ( 0.2 to 0.8 A.U) The heat load is applied to the heat shield and the primary mirror There is no physical contact between the heat shield and the rest of the spacecraft

The geometric model (1/2) Different parts have been modeled: –The heat shield –The telescope casing –The mirrors and the heat stop –The radiators for the primary mirror and the heat stop

The geometric model (2/2) The area of the radiator has been fixed to the results given by the worst hot case steady state calculation: –0.39 m2 for the M1 radiator area –0.01 m2 for the heat stop radiator area

Model description Different coatings are applied on each face of the parts to control the temperature DeviceSide 1Side 2 Heat shieldMLIGold coating Radiator M1Black paintTeflon coating Radiator Heat stopBlack paintTeflon coating Satellite CasingMLI M1M1_coating Heat StopAluminium Telescope CasingMLIBlack paint Back telescope casing White paintBlack paint

Thermal strategies Three parameters have been studied in this simulation: – the emissivity of the telescope casing and heat shield –The absolute conductance between M1 and its radiator –The absorptivity of M1

Results (1/4) M1 temperature without radiator:

Results (2/4) M1 temperature with a conductance of 0.5 W/°C between the radiator and M1, a high emissive coating and M1 either lowly or highly absorptive:

Results (3/4) M1 temperature with a low emissive coating on the heat shield, M1 lowly absorptive, and a conductance of 50 W/°C.

Results (4/4) M1 temperature with a high emissive coating (MLI) on the telescope, M1 either lowly or highly absorptive, and a conductance of 50 W/°C

Comments With a good absolute conductance and a large radiator, it seems that the thermo-optical properties of M1 don’t have a big impact on its temperature. With a high emissive coating on the telescope casing and heat shield, the maximum temperature limit is in the requirements, but it is oscillating a lot.

Comments  necessary to put heat switches or Variable conductance heat pipe to control the temperature with a better accuracy Temperature (°C) Absolute Conductance (W/K)

Future work Heat shield thermal analysis and design Detailed analysis of the temperature mapping on M1 Variable conductance heat pipe implementation Parametric study of the model with Radiator area

conclusion Importance of heat shield thermal properties and mechanical mounting. The off-axis design seems feasible from a thermal point of view provided that: –the heat shield is conductively isolated –the required thermo-optical properties (alpha and epsilon) are achieved on the heat shield at the elevated temperatures –the required radiator area is accommodated –the necessary thermal links are provided between the M1 mirror and its radiator