ARIES Meeting, UCSD L. M. Waganer, 14-15 June 2006 Maintainability and Availability Analyses L. M. Waganer The Boeing Company ARIES Meeting University.

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ARIES Meeting, UCSD L. M. Waganer, June 2006 Maintainability and Availability Analyses L. M. Waganer The Boeing Company ARIES Meeting University of California, San Diego June 2006

ARIES Meeting, UCSD L. M. Waganer, June 2006 Page 2 ARIES-CS Maintenance Approach The Port Modular Maintenance Approach is preferred over the Field Period Approach At present, it does not appear to be a credible maintenance solution for the Field Period Approach

ARIES Meeting, UCSD L. M. Waganer, June 2006 Page 3 Maintenance Will Be Accomplished Through the Three Ports Ports are approximately 4 meters high and 1.9 meter wide, as limited by coil geometry and major radius The port height determines the poloidal segmentation (5 to 7 modules) The port width determines the toroidal segmentation (was 15º in the last meeting and will probably need to be 12º) This segmentation scheme creates about 60 modules per field period or about 180 total number of modules

ARIES Meeting, UCSD L. M. Waganer, June 2006 Page 4 Sequence of Blanket Removal Another shield plug is required inside the VV port to provide for missing shielding in the port There should not be any hot structure behind the port blanket module The port blanket and shield should be separate modules The size of the port module will have to be increased to port size After the removal of the Bioshield plug and port shielding, the port shield module is removed, followed by the port blanket module Then the remainder of the blanket modules within the port segment will be removed by separating from shield CAD definition will be utilized to determine clearances and removal sequence (not important for conceptual design.)

ARIES Meeting, UCSD L. M. Waganer, June 2006 Page 5 Scheduled Replacement with Three Ports If 1/3 of the power core is replaced per 1.3 year (3.9 FPA), then one port would be exclusively used for maintenance on one field period. However, the other two ports could also be accessed at the same time to replace the other two field periods. This would result in a much higher overall average availability over the blanket lifetime. Full blanket replacement every 3.9 FPY.

ARIES Meeting, UCSD L. M. Waganer, June 2006 Page 6 Scheduled Replacement with Three Ports (Cont.) Another strategy would be to replace one half the modules at a time at all the ports simultaneously removing the zero degree modules and all those on the right (or left). Then the zero degree modules would either be replaced with the same modules (if not at the end of life) or new modules. This is not quite a good availability due to the duplication of removal of the port modules. However it results in a maintenance period that is about ½ as long and twice as frequent. Half blanket replacement every 1.95 FPY. The same number of maintenance equipment and people are needed in both scenarios. Because of the slightly better availability value, the first approach will be adopted.

ARIES Meeting, UCSD L. M. Waganer, June 2006 Page 7 Estimated Maintenance Times These times are consistent with ARIES RS and AT maintenance Analyses

ARIES Meeting, UCSD L. M. Waganer, June 2006 Page 8 Estimated Maintenance Times

ARIES Meeting, UCSD L. M. Waganer, June 2006 Page 9 Estimated Maintenance Times

ARIES Meeting, UCSD L. M. Waganer, June 2006 Page 10 Estimated Maintenance Times

ARIES Meeting, UCSD L. M. Waganer, June 2006 Page 11 Estimated Maintenance Times

ARIES Meeting, UCSD L. M. Waganer, June 2006 Page 12 Availability Analysis One Failure/FPY

ARIES Meeting, UCSD L. M. Waganer, June 2006 Page 13 Availability Analysis One Plumbing Failure/3.9 FPY

ARIES Meeting, UCSD L. M. Waganer, June 2006 Page 14 Availability Analysis ARIES-CS Conservative Estimate Used 85%

ARIES Meeting, UCSD L. M. Waganer, June 2006 Page 15 Summary This analysis should be considered preliminary. Additional details on number of modules and maintenance actions will be added. The Factor of 4 seems a little too conservative, but maybe that is OK. For the moment, continue to assume an availability of 85%.