A Unique Class of Fluoroalkyl Silicones with Synergistic Behavior

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Presentation transcript:

A Unique Class of Fluoroalkyl Silicones with Synergistic Behavior Tom Cheung, Bob Ruckle, Adam Horne, Steve Wilkowski Siltech Corporation; Toronto, Canada

Challenges from Staining, Fouling, Graffiti, Fingerprints, Chemicals....

Comparison of Selected Properties of Silicone and Fluoropolymers Low surface energy Very low surface energy Very good thermal flexibility Marginal thermal flexibility Good chemical resistance Very good chemical resistance Marginal oil resistance-swelling Very good oil resistance Very good water resistance Good water resistance Low abrasion resistance High cost ($10/lb.) Very high cost ($80/lb.) Effective at low use levels

Fluoroalkyl Silicone Variants Organic Silicone provides slip, surface tension reduction, mar resistance, water resistance, flexibility. Fluoroalkyl provides these and oleophobicity, stain and chemical resistance. Organic provides miscibility. By varying the number, length and type of fluoroalkyl and/or organic substituents covalently bound to the silicone we can control properties.

Soluble Non-PFOS Fluorosilicones a b c n a b c x Condensation Reactive Solvent Soluble Water Soluble Non-Reactive Solvent Soluble

Reactive non-PFOS Fluorosilicones b c a b c Condensation Reactive Urethane Epoxy Polyester UV and Free Radical Reactive Acrylate Vinyl Condensation Reactive

Fluoroalkyl Silicone Variants b R FPE >0 (CH2)3(OC2H4)d(OC3H6)e OH FS None AFS CnH(2n) R’ AS a b c

Comparison Silicones Design Wt % CF2 organic Reactive Site MW Type FPE 2010 L H OH 3000 fluoroalkyl polyether silicone FPE 2110 7000 FS D2 M 0% no 2000 fluoroalkyl silicone FS J15 14000 AFS G2-F alkyl, fluoroalkyl silicone AFS E3.5-F AFS C7-F OH/ACR AFS H418 5000 AS OH C50 VH 12000 alkyl silicone AS OH J10 8000

Experimental Design and Methods: Various silicones are evaluated for slip, COF, defects and mar, stain, and fingerprint and chemical resistance. The overall design used four systems: SB 2k Urethane UV cured urethane acrylate UV cured epoxy acrylate Commercial flat white paint (post addition)

Test Methods Utilized CoF (sled method) Gloss (gloss meter) Fingerprint (internal test method) Stain (variations on standard and internal test methods) ASTM D543 (chemical resistance) ASTM D1308 (chemical resistance) ASTM D870 (water absorption)

Gloss: SB Urethane Fisheyes FPE are most miscible, improve gloss AFS type decrease gloss cause defects

Gloss: Urethane Acrylate Defects FPE are most miscible, keep gloss AFS, AS and FS types decrease gloss

Slip: Urethane Acrylate %SIL/%CF2 M/H H/M L/L H/L M/M Kinetic Static All improve COF AFS C7 is best

Slip: SB Urethane M/L L/L M/L H/L All improve COF %SIL/%CF2 Kinetic Static All improve COF AFS C7 structures are best ACR better than OH

Slip: Post-added to Paint Kinetic Static All improve COF, more at 5% FPEs are very good

Mar Resist: SB Urethane All improve mar resistance FPE are better than expected

UV Epoxy Acrylate: Mar, Stain, Print Fingerprint Resist Stain Resist Mar Resist All are improved over control The high %CF2 FS D2 is not best FPEs are weak on fingerprint AFS C7 ACR strong on all

UV Ureth Acryl: Mar, Stain, Print Fingerprint Resist Stain Resist Mar Resist All are improved over control The high %CF2 FS D2 is not best FPEs are weak on fingerprint AFS C7 ACR strong on all

Mar and Stain: Post-added to Paint %SIL/%CF2 M/L M/L H/L M/M M/H L/L Stain Resist Mar Resist All improve mar resistance/ more at 5% Both %CF2 and %Sil help Lesser improvement in stain/ 5% better

Stain Resist: SB Urethane Brown Crayon Black Marker Black Crayon Blue Pencil HB Pencil AFS C7 structures again perform well

Stain Resist: Urethane Acrylate Brown Crayon Black Marker Black Crayon Blue Pencil HB Pencil Red Pencil AFS C7 ACR and FPEs are effective

Stain: UV Epoxy Acrylate Brown Crayon Black Marker Black Crayon Blue Pencil HB Pencil Highest %CF2 is least effective AFS C7 ACR and FPEs are effective

Water Repellency: SB Urethane Highest %CF2 is most effective AS type alone are very effective

Chemical Resistance: SB Urethane Additive (1%) IPA Vinegar Soap NH4OH HCl Average Normalized Rating AFS E3.5 5 2 3 2.8 1.0 FPE 2110 6 1 4 3.2 2.0 AFS C7 4.0 AS C7-OCT 4.4 5.3 FPE 2010 7 AFS G2 8 4.8 6.7 AS C50 7.3 AS C50 ACR C7-2F Control 5.2 8.0 AS D2 5.6 9.3 AS J10 AFS C7 ACR 5.8 10.0 AFS C7 ACR and two AS types gave an improvement here

Summary Chemical: Post add AFS C7 ACR AS D2 AFS C7-2F AFS H418 AFS D2 FPE 2110 AS C50 ACR AS C7 OCT AFS E3.5 AFS C7 Control AFS D5-2F FPE 2010 AFS G2 AS C50 AS C50 is best. AFS C7 and FS D2 are next best AFS C7 ACR is worst.

Results All AFS additives improve COF, mar and stain resistance and to a lesser degree fingerprint. The FPE type are the most compatible. Surprisingly, they are also among the best for slip and mar resistance, but not for fingerprint resistance. The very incompatible FA types are not as effective as expected for slip and mar. Formulation should help. Increasing % CF2 is often not the best in performance. Low CF2 content AFS structures are usually the best Post-added AFS have little effect on slip and gloss but do affect mar and stain resistance. Use levels needed were up to 5% and more is usually better.

Results Higher use level is better for mar and stain. Best stain results are for waxy stains. Water repellency can be improved with high CF2 or high silicone content additives. For chemical and water resistance performance varied more depending on the coating system and use level. AFS H418 - which has a balance of % Sil, %CF2, & %CH2 - gives a very good balance of properties. AFS C7-F is often the best for slip, mar and stain resistance. FS J15, AFS H418 and AFS C7 give the best finger print resistance

Thank You

Recommendations Fluorosil 2010 and Fluorosil 2110. These are very good for all but fingerprint resistance Fluorosil ACR C7-F or Fluorosil OH C7-F are best overall including fingerprint resistance. They are not always compatible. Use levels are up to 5% and more is better in most cases.