Effect of Surfactant Synergism on Foam Rheology

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Presentation transcript:

Effect of Surfactant Synergism on Foam Rheology Lauryl Sultaine: AOS 14-16 blends Lauryl Betaine: AOS 14-16 blends Rice University : Aarthi Muthuswamy Maura Puerto Rafael Verduzco Clarence Miller George Hirasaki TU Delft, Shell Rijswijk Rouhi Farajzadeh Sebastien Bonnieu

Outline Foam experimental set up Lauryl Sultaine & AOS14-16 blends, Lauryl Betaine & AOS14-16 blends -N2 Foam flow in Bentheimer sandstone, 45°C. -Regular solution theory interpretation of foam rheology. -Foam Presence of crude oil Interfacial rheology comparison of surfactants Observations and conclusions

FOAM EXPERIMENTAL SET UP GAS MFC Liquid Pump P1 P4 P3 P2 1.7” 2.46” CORE INLET BPR OUTLET TRANSDUCERS TO EFFLUENT CHECK VALVE CONFINING PRESSURE OVEN 45 ⁰C

Lauryl Sultaine –AOS 14-16 blends

Aqueous stability test - Sultaine AOS blends at 45⁰C Clear Unclear Clear

Foam Quality scan- 45 °C, ~ 2.5 Darcy, ~ 20 ft/day interstitial velocity Overall IN OUT Internal tap N2 foam BPR ~ 25 bar=362psi 𝒒 𝒈 = gas flow rate 𝚪= 𝒒 𝒈 𝒒 𝒈 + 𝒒 𝒍 𝒒 𝒍 = liquid flow rate

Regular solution theory Assumptions: The entropy of mixing is ideal However the change in the Gibbs free energy (ΔGmix= ΔHmix- TΔSmix) arising due to the interactions between the two surfactants is taken into account using an activity coefficient f in the chemical potential equation. The activity coefficient signifies the deviations from the ideal solution. The regular solution approximation for the activity coefficient is given as (Rubingh, 1979) 𝑓1= 𝑒 𝛽 1− 𝑥 1 2 𝑓2= 𝑒 𝛽 𝑥 1 2 Rosen, M. J. (1991). Synergism in mixtures containing zwitterionic surfactants. Langmuir, 885-888. Rubingh, D. N. (1979). Mixed Micelle Solutions (Vol. 1). Springer New York. Zhou, Q., & Rosen, M. (2003). Molecular Interactions of Surfactants in Mixed Monolayers at the Air/Aqueous Solution Interface and in Mixed Micelles in Aqueous Media:  The Regular Solution Approach. Langmuir, 4555-4562.

Calculation of β parameters- Regular solution theory 𝒙 𝒎𝟏 𝟐 𝐥𝐧⁡( 𝜶 𝟏 𝑪 𝒎𝟏𝟐 𝒙 𝒎𝟏 𝑪 𝒎𝟏 ) 𝟏− 𝒙 𝒎𝟏 𝟐 𝒍𝒏 ( 𝟏− 𝜶 𝟏 𝑪 𝒎𝟏𝟐 𝟏− 𝒙 𝒎𝟏 𝑪 𝒎𝟐 ) =𝟏 ? 𝒙 𝟏 𝟐 𝒍𝒏( 𝜶 𝟏 𝑪 𝟏𝟐 𝒙 𝟏 𝑪 𝟏 𝟎 ) 𝟏− 𝒙 𝟏 𝟐 𝒍𝒏 ( 𝟏− 𝜶 𝟏 𝑪 𝟏𝟐 𝟏− 𝒙 𝟏 𝑪 𝟐 𝟎 ) =𝟏 ? α1- mole fraction of surfactant 1 in the prepared bulk solution (LB) xm1 – the mole fraction of surfactant 1 (LB) in the mixed micelle Cm1, Cm2- cmc of the individual surfactants LB and AOS respectively Cm12- cmc of the surfactant mixture γ – surface tension X1= mole fraction of surfactant 1 (LB in this case) in the total mixed monolayer C12, C10, C20 are the molar concentrations of LB: AOS mixture, LB, AOS respectively chosen to give a particular surface tension value 𝜷 𝝈 = 𝒍𝒏( 𝜶 𝟏 𝑪 𝟏𝟐 𝒙 𝟏 𝑪 𝟏 𝟎 ) 𝟏− 𝒙 𝟏 𝟐 ? 𝜷 𝑴 = 𝐥𝐧⁡( 𝜶 𝟏 𝑪 𝒎𝟏𝟐 𝒙 𝒎𝟏 𝑪 𝒎𝟏 ) 𝟏− 𝒙 𝒎𝟏 𝟐 ?

Surface tension (mN/m) Surface tension measurements for Sultaine-AOS blends mad in sea water Air-water interface, 20 °C Du-Nuoy Padday method used C012 C01 C02 Surfactant CMC (wt%) CMC (M) Surface tension (mN/m) LS 0.017 0.000983 33.52 8LS+2AOS 0.0073 0.00044 28.35 1LS+9AOS 0.00404 0.000313 29.74 AOS 0.00508 0.000407 28.76

Interfacial tension between octane and sultaine-AOS blends, 20°C

Characterization of synergism by  parameter for Sultaine AOS blends Air-liquid interface Surfactant Bulk mole fraction  LS Interfacial mole fraction X1 LS  Sultaine 8 Sultaine + 2 AOS 0.73 0.50 -1.56 1 Sultaine+ 9 AOS 0.072 0.18 +0.24 AOS Octane-liquid interface Surfactant  LS X1 LS  Sultaine 8 Sultaine + 2 AOS 0.73 0.50 -1.01 1 Sultaine+ 9 AOS 0.072 Cannot solve perhaps mole fraction of LS is too low. AOS Zhou, Q., & Rosen, M. (2003). Molecular Interactions of Surfactants in Mixed Monolayers at the Air/Aqueous Solution Interface and in Mixed Micelles in Aqueous Media:  The Regular Solution Approach. Langmuir, 4555-4562

Foam Quality scan- 45 °C, ~ 2.5 Darcy, ~ 20 ft/day interstitial velocity Overall IN OUT Internal tap N2 foam BPR ~ 25 bar=362psi

S:AOS Foam with crude oil, 45⁰ C, ~ 40% residual oil Overall IN OUT Internal tap (foam no oil) Oil ~ 60 cP IN Foam presence of crude oil

S:AOS Foam with crude oil, 45⁰ C, ~ 40% residual oil Overall IN OUT Internal tap (foam) IN Foam presence of crude oil

Lauryl Betaine –AOS 14-16 blends

Blend Scan (45 ⁰C) Clear Not Clear Clear (LB) 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 (AOS) 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Clear Not Clear Clear

Betaine- AOS foam quality scan- 45°C Compared at shear rate 28.3 1/s Overall IN OUT Internal tap N2 foam BPR ~ 5 bar=72.5psi 2.6 Darcy 2.5 Darcy 0.9 Darcy 1.2 Darcy

Surface tension measurements for Betaine-AOS blends made in sea water Air-water interface, 20 °C Surfactant CMC (wt%) CMC (M) Surface tension (mN/m) LB 0.0136 0.00157 33.79 7LB+3AOS 0.0057 0.00034 27.9 1LB+9AOS 0.00415 0.000348 28.65 AOS 0.00508 0.000407 28.76

Interfacial tension between octane and betaine-AOS blends- 20°C

Characterization of synergism by  parameter- Betaine AOS blends Air-liquid interface Surfactant Bulk mole fraction  LB Interfacial mole fraction X1 LB  Betaine 7 Betaine +3AOS 0.77 0.49 -7.08 1 Betaine+ 9 AOS 0.14 0.31 -2.72 AOS Octane-liquid interface Surfactant X1 LB  Betaine 7 Betaine +3AOS 0.37 -3.24 1 Betaine+ 9 AOS 0.30 -2.19 AOS

LB:AOS Foam with crude oil, ~ 30% residual oil IN Foam presence of crude oil Overall IN OUT Internal tap (foam)

LB:AOS Foam with crude oil , ~30% residual oil (contd.) Overall IN OUT Internal tap (foam) IN Foam presence of crude oil

All surfactant solutions made in sea water Comparison of interfacial complex viscosity- Interfacial stress rheometer magnetic needle method All surfactant solutions made in sea water

Observations and Conclusions Absence of crude oil: In a blend of zwitterionic Lauryl betaine and Anionic AOS 14-16 (AOS) , betaine does not boost the foam of the blends to any better value than pure AOS itself. The same goes for blends of Lauryl sultaine and AOS where sultaine does not boost the foam of blend to any better value than AOS. Presence of crude oil : AOS foam performs well in the presence of crude oil that a blend is not required for the test conditions in this study. None of the surfactants have measurable interfacial rheology. Regular solution theory predicts there is more synergism in Betaine & AOS blends than in Sultaine & AOS blends. However this does not have correlation to foam strength for the test conditions. ( Rosen et.al , Journal of the American Oil Chemists’ Society, April 1988, Volume 65, Issue 4, pp 663-668) Pure Lauryl Betaine and Pure Lauryl Sultaine surfactants are not good foamers in interests of EOR.

Acknowledgements Foam Experimental set up Interfacial Rheology Michiel Slob- TU Delft Dr. Ali Akbar Eftekhari- TU Delft Interfacial Rheology Dr. Gerard Fuller’s lab – Stanford University Surface/Interfacial tension measurements Hakim Hamouche- Kibron Processes in Porous Media Consortium, Solvay, Shell Rijswijk.

Back up slides

Procedure to determine concentration to estimate  parameter at interfaces Here example case of betaine AOS blends are shown

Du-Nuoy method- Kibron EZ-Pi Plus F = 2 π r  Rate of pulling= 0.2 mm/s

Characterization of synergism by  parameter for Sultaine AOS blends Air-liquid interface(linear fit) Surfactant Bulk mole fraction  LS Interfacial mole fraction X1 Micellar mole fraction Xm  M Sultaine 8 Sultaine + 2 AOS 0.73 0.50 0.52 -1.56 -1.92 1 Sultaine+ 9 AOS 0.072 0.18 0.19 +0.24 +0.29 AOS Octane-liquid interface (polynomial fit) Surfactant  LS X1 Xm  M Sultaine 8 Sultaine + 2 AOS 0.73 0.50 -1.01 1 Sultaine+ 9 AOS 0.072 Cannot solve perhaps mole fraction of LS is too low. AOS

Characterization of synergism by  parameter- Betaine AOS blends Air-liquid interface Surfactant Bulk mole fraction  LS Interfacial mole fraction X1 Micellar mole fraction Xm  Betaine 7 Betaine +3AOS 0.77 0.49 0.48 -7.08 -2.84 1 Betaine+ 9 AOS 0.14 0.31 0.26 -2.72 -1.40 AOS Octane-liquid interface Surfactant X1 Xm  M Betaine 7 Betaine +3AOS 0.37 -3.24 1 Betaine+ 9 AOS 0.30 0.27 -2.19 -0.77 AOS

Pressure History and Oil recovery LS:AOS 1:9