Produced by: Dashboards to Support your Turnaround Bob Harrell CEO Track Software
Turnaround progress reporting: Capture all hours, direct and indirect, and all costs in one system Do not rely on informal, homegrown information You can forecast total T/A costs accurately (+/-1%) Reporting speed and accuracy=On time and On budget What I’ll Cover
Introduction & Overview Who we are: Track Software and PCF o In use in about 70% of North American refining o Experienced in SAP PM, PS and MM integration o Experienced in Primavera integration Typical customer: o spends $500MM+/year for Turnarounds o conducts 40+ turnarounds/year – small to large
Slide 4 Dashboards monitoring T/A KPI’s Track™ Analytics Contractor headcount, by shift, in real time (actual and FTE) Contractor overtime monitoring vs. Target WO/PO/WBS shift direct & indirect hours and costs Labor, Equipment and Supplies Per Diem, travel, and all other contractor costs PCF (Project Cost Forecasting) o Captures total project costs from all sources o Daily updates to original estimate (usually from Primavera)
Turnaround Spend Slide 5
Overall Project Status Slide 6
E=MC 2 Velocity on Project information is critical Slide 7
Accuracy is as important as velocity Slide 8
Project Cost and Hours Forecast Slide 9
Real Time Headcount by Plant Slide 10
Real Time Headcount by Plant/Contractor Slide 11
Real Time Headcount by Plant/Contractor/Skill Slide 12
Real Time Headcount by Craft/Individual Slide 13
History of Contractor Spend by Plant Slide 14
Contractor Spend by Resource Type Slide 15
Turnaround KPI Dashboard Slide 16
Turnaround Estimate Elements Slide 17
Slide 18
Slide 19
Slide 20
Slide 21
Slide 22
Slide 23
Slide 24
Accuracy and velocity of turnaround progress is crucial to decision making Project costs are scattered: ERP, CMMS, Track™ Spreadsheets supplied by contractors are helpful but are good estimates only Project leaders require constant updates to respond to executive requests for project progress info Key Points to Take Home
Produced by: Bob Harrell CEO, Track Software