Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ 07458 All.

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Presentation transcript:

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 1 FIGURE 26–1 Solid axles are used on rear-wheel-drive vehicles as well as front-wheel-drive vehicles.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 2 FIGURE 26–2 A solid axle supports the springs, so the axle and suspension components are unsprung weight. When one wheel rides over a bump, the force of impact transfers through the solid axle to the opposite side, leading to unstable handling.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 3 FIGURE 26–3 When the axle housing reacts against the force of axle shaft rotation, the front of the differential tilts upward, creating axle windup.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 4 FIGURE 26–4 A typical rear-wheel-drive pickup truck rear suspension equipped with leaf springs. This type of arrangement is called a Hotchkiss drive and the drive train forces are controlled by the rear suspension components.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 5 FIGURE 26–5 An exploded view of a beam axle with multi-leaf springs.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 6 FIGURE 26–6 A trailing arm rear suspension with a solid axle used on a front-wheel-drive vehicle.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 7 FIGURE 26–7 The Camaro and Firebird rear suspension systems use a torque arm to control axle windup. If the rubber torque arm bushings (cushions) are worn, a loud "bang" could be heard and felt when accelerating suddenly.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 8 FIGURE 26–8 A typical beam axle rear suspension, which uses trailing arms and coil springs along with a track rod, also called a Panhard rod, to control side-to-side axle movement.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 9 FIGURE 26–9 This Ford rear suspension uses upper and lower semi-trailing arms to mount the rear axle and a watts linkage to control side-to-side movement.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 10 FIGURE 26–10 An independent rear suspension provides a better ride because less weight is unsprung and the suspension is able to react quickly to bumps in the road without affecting the opposite side.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 11 FIGURE 26–11 A typical short/long-arm independent rear suspension.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 12 FIGURE 26–12 This independent rear suspension uses a MacPherson strut, two parallel lower transverse control arms, and a trailing arm.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 13 FIGURE 26–13 The toe-control rod provides an extra brace to keep the rear wheels straight ahead during braking and acceleration on this modified-strut-type independent rear suspension.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 14 FIGURE 26–14 The upper drawing shows a transverse-leaf-spring type independent rear suspension that uses an “H”-shaped lower control arm. The lower drawing shows a transverse leaf spring suspension that uses two parallel lower links and a trailing arm.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 15 FIGURE 26–15 The crossbeam is placed toward the front of the vehicle rather than the centerline of the rear wheels on a semi-independent-type rear suspension.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 16 FIGURE 26–16 A semi-independent rear suspension with MacPherson struts.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 17 FIGURE 26–17 Check all rubber bushings for excessive cracking.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 18 FIGURE 26–18 Carefully inspect the bump stops for damage during a thorough visual inspection.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 19 FIGURE 26–19 A broken spring was discovered during a routine under-vehicle visual inspection. Notice the witness marks that show that the spring coils have been hitting each other.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 20 FIGURE 26–20 The shock absorber needs to be disconnected before removing the coil spring. Installation is the reverse of removal procedure.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 21 FIGURE 26–21 The center bolt is used to hold the leaves of the leaf spring together. However, the hole for the center bolt also weakens the leaf spring. The crack shown is what a technician discovered when the leaf spring was removed during the diagnosis of a sagging rear suspension.