Find out now about the new dynamic method of tool grinding with NUMROTOplus® Introduction The software for helical cutting tools of all types: Producing and Regrinding © Copyright 1998 by NUM Güttinger AG
This CD-ROM is your chance to get a first overview of the versatile performance offered by NUMROTOplus in producing and regrinding all types of helical cutting tools. Introduction Further on you'll find an informative interactive section. © Copyright 1998 by NUM Güttinger AG
Software for resharpening and producing tools of many types Introduction Profile inserts Form cutters Endmills Step drills Software for resharpening and producing tools of many types
NUM Güttinger AG NUMROTOplus is a product from: Introduction NUM Güttinger AG The NUM Güttinger technology center for tool grinding NUM Güttinger is part of the International Group:
Resharpening endmills Automatic measurement of all critical dimensions Optimized time for resharpening Programmable database for tool templates
Tool resharpening made easy Resharpening endmills ...or read the geometrical data of the tool from a measuring machine. Tool resharpening made easy 1. Choice of basic tool shape…
2. Programming of basic geometry Resharpening endmills Many values can also be measured by the probe. 2. Programming of basic geometry
2. Programming of basic geometry Resharpening endmills Suitable templates can be found at the touch of a button. 2. Programming of basic geometry
3. Determination of clamping length and choice of collet Resharpening endmills Programmed dimensions are displayed to scale. 3. Determination of clamping length and choice of collet
4. Adaptation of automatically generated stock removal, if necessary Resharpening endmills Automatic calculation of passes 4. Adaptation of automatically generated stock removal, if necessary
Resharpening endmills The endmill is fully programmed, and can be measured and automatically ground
Producing milling cutters Individual programming Producing endmills Individual programming Virtually no geometrical limits (diameters, number of teeth, etc.)
Even for complex tools, the procedures are simple Producing endmills Even for complex tools, the procedures are simple Example: Small tapered radius cutter (ball nose radius 1mm) with 2 cutting edges
Additional operations can be easily added in any sequence you like. Producing endmills Additional operations can be easily added in any sequence you like. All available parameters are automatically calculated and applied However, all values may still be adapted individually
The tooth body is ground free in both the tapered and the ball areas. Producing endmills The tooth body is ground free in both the tapered and the ball areas. Rapid checking of individual geometry at front and rear of taper
2-D Simulation Simulation of all grinding operations Free choice of position and angle of all cross-section planes Calculation and display within seconds
Choice of cross-section planes during simulation 2-D Simulation Large simulation window Simulation allows comprehensive analysis of tool geometry before grinding The user-friendly interface and simulation facility makes work highly efficient
All grinding operations are simulated 2-D Simulation Analysis of critical corner radius area for following geometry: corner radius 8 mm flute depth 4 mm Simulation allows the smallest details to be analyzed, with no need to grind All grinding operations are simulated
Simulation displays are true to scale Example of an analyze: If the gash out is done without a radius, the contouring error is 0.129 mm. 2-D Simulation Simulation displays are true to scale Distances and angles can be determined to micrometer accuracy
The same cross-section with optimum rounded gash out 2-D Simulation By applying a radius to the gash out, contouring is 100% accurate. The same cross-section with optimum rounded gash out In seconds, with no grinding or tedious measuring, simulation gives the answer
3-D Simulation 3-D Simulation Interface to Vericut for the complete 3-D simulation of all processing Enables virtual grinding without machine assignment Export-Interface
The computed 3-D model can be turned and zoomed as the user requires 3-D Simulation Example of a 3-D simulation using a cross-tooth T groove milling cutter The computed 3-D model can be turned and zoomed as the user requires
Drill with break point in various detail views 3-D Simulation Drill with break point in various detail views Drill diameter = 2 mm Diameter of the grinding wheel = 100 mm
A simulation of the whole machine is of course possible as well 3-D Simulation A simulation of the whole machine is of course possible as well In separate views different details can be analyzed
Drills Step drills Drills Step drills Individual flute geometry with rounded flute washout Different point grinding Integrated cylindrical grinding
Graphic preview with true-to-scale display. Drills Step drills Even step drill shapes can be quickly programmed and then produced or re-sharpened
Variable helix twist Left-hand or right-hand helix tools Drills Step drills Programmable core lead A wide range of expansions enable you to grind highly specialised flute shapes and lead types.
Simple programming of gash out using predefined gash-out types. Drills Step drills Simple programming of gash out using predefined gash-out types.
The body can be easily ground free, even on the form step. Drills Step drills The simulation enables you, for example, to optimise multiple flutes very quickly indeed.
The step drill is pre-programmed and is ready to be ground... At this point the machining time can already be determined. Drills Step drills The step drill is pre-programmed and is ready to be ground...
... or can be analysed in the 3-D simulation. Drills Step drills ... or can be analysed in the 3-D simulation.
Form cutters Lead type: Helical, axis angle or straight Falling contours with relief angles on all sides Flute form compensation
Sharp edges can be automatically rounded off. Form cutters The required form is read from a DXF file
Form cutters The entire shape can be ground in one process or subdivided into several steps. The axial relief angle along the shape can be programmed separately for each step.
Parallel land width using flute form compensation. Form cutters The flute form can be compensated for when grinding the reliefs. This means the contour can be ground accurately and without distortion.
3-D simulation of all processing Form cutters 3-D simulation of all processing Flute with a completely variable core and flute washout Relief 2 can be ground several times
Profile inserts Grinding or eroding Profile inserts for cutter heads Profile inserts for turning
Also profile inserts can be programmed and manufactured very quickly The position of the profile insert is displayed according to the input data. Profile inserts Also profile inserts can be programmed and manufactured very quickly 1. Programming of freely selected position of profile insert
Display of selected profile Profile inserts 2. CAD data import of cutter or wood profile
3. Universal choice of grinding passes For example: Five roughing passes Profile inserts 3. Universal choice of grinding passes
4. Free allocation of wheels Profile inserts 4. Free allocation of wheels
For example: Up to 3 relief angles per cut Profile inserts 5. All grinding data can be adapted individually
Simple checking with support of the simulation Stock: 0.1 mm Profile inserts Simple checking with support of the simulation Accurate view of distorted profile Exact representation of grinding process
Simulation of the profile on the back of the insert Profile inserts Simulation of the profile on the back of the insert
The future Dialog NUMROTOplus will continue to be developed and extended The future Dialog Regular program updates maintain the value of your investment
Currently under development: The future Dialog Currently under development: NUMROTOplus® for regrinding gear hob cutters NUMROTOplus® for burrs
Demonstration of NUMROTOplus® in Teufen You can also find out more about NUMROTOplus® by using any of the opportunities we offer: Demonstration of NUMROTOplus® in Teufen Demonstration of NUMROTOplus® in your own plant A reference user Talking with an end user Sending for fact sheets A list of machines that already run on NUMROTOplus® The future Dialog On the next page we show you just how easy it is to find out more about NUMROTOplus®.
We'll be in touch immediately. We're looking forward to hearing from you. Which possibility suits you best? On the sleeve of this CD-ROM there's an answer coupon. Please detach it, mark your choice, and fax the coupon back to us. We'll be in touch immediately. Coupon missing? No problem. Just let us know by e-mail, phone or fax. Your NUMROTO -Team NUM Güttinger AG Battenhusstrasse 16 Postfach Lustmühle CH-9053 Teufen E-Mail: numroto@schneider-num.ch Tel. +41 (0) 71 335 04 11 Fax +41 (0) 71 333 35 87 The future Dialog
Thank you for your attention The future Dialog Thank you for your attention We look forward to welcoming you soon into the ranks of NUMROTOplus users