No 1 Mr Ram Mohan & Dr Sarita Nagpal Presentation to PMMAI 25 th July 2014 CII’s New Manufacturing Sector initiative

No 2 GTC100 Vision ( ) To enable small and mid-size companies to g r o w to the next level

No 3 Project launched on 4 th July 2013 in Bangalore, in presence of Shri K H Muniyappa, Hon'ble Minister of State, Ministry of Micro, Small and Medium Enterprises GTC100 Launch : 4 th July 2013, Bangalore

No 4 Employee Quality (TEI) 3M 5S Safety Management Suggestion Scheme Equipment Quality Model Machine Breakdown Reduction SMED Management System Quality Shift Management MIS - Key Indicators Visual Factory Product & Plant Quality Energy Audit Cost management Problem solving Poka Yoke Motivated Employees Healthy Equipments Good Management Practices Reliable Quality & Delivery at low cost Competitiveness CII Basic Cluster Roadmap

No 5 CII Advanced Cluster Road Map for Competitiveness Input Process Result Impact Takt Time Kanban linkage Logistics Stability in process Reduced lead time Customer satisfaction Autonomous maintenance Planned maintenance Quality maintenance Kobetsu Kaizen Zero breakdown Zero defect Production increase OEE increase Lean TPM Productivity improvement Inventory Management Quality Excellence Improvement Culture Improved Cash flow Productive Work culture Paradigm Shift Lean Thinking Value added to employee cost Job enlargement Process ownership High ITR Working capital mgmt Customer complaints Cell layout Single component flow Multi machine manning Red tag SMED Containerization Quality Management In-house rejection Warranty claimsProcess capability Standards Poka Yoke Waste elimination Operator ownership 5S Daily management discipline 5S 3M My machine campaign

No 6 GTC100 Vision Conceived as an initiative for aspiring Indian SMEs to grow by transforming from small m to BIG M

No 7 7 Framework for Manufacturing Growth small m to BIG M Technical Change Global Change Regulatory Change Supply Chain Manufacturing Process Change Societal Change Environmental Issue R&D Product Design Small m After Sales Service/ Warranty Suppliers Customer’s Apparent and Latent Needs Business Change

No 8 GTC 100 – 7 Step Implementation Process 1. Companies are interested 2. Do Preliminary Assessment to assess need & current level 3. Develop customized road map in the chosen stream 4. Agree on Milestones and Outcomes 5. Launch Project 6. Celebrate success 7. Plan for next phase of growth

No 9 GTC 100 GTC 100: The future

No 10 New Ideas & Discussions GTC 100

No 11 GTC 100 Thank you!