Design of a Transmission Shaft

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Presentation transcript:

Design of a Transmission Shaft If power is transferred to and from the shaft by gears or sprocket wheels, the shaft is subjected to transverse loading as well as shear loading. Normal stresses due to transverse loads may be large and should be included in determination of maximum shearing stress. Shearing stresses due to transverse loads are usually small and contribution to maximum shear stress may be neglected.

Design of a Transmission Shaft At any section, Maximum shearing stress, Shaft section requirement,

Sample Problem 8.3 SOLUTION: Determine the gear torques and corresponding tangential forces. Find reactions at A and B. Identify critical shaft section from torque and bending moment diagrams. Solid shaft rotates at 480 rpm and transmits 30 kW from the motor to gears G and H; 20 kW is taken off at gear G and 10 kW at gear H. Knowing that sall = 50 MPa, determine the smallest permissible diameter for the shaft. Calculate minimum allowable shaft diameter.

Sample Problem 8.3 SOLUTION: Determine the gear torques and corresponding tangential forces. Find reactions at A and B.

Sample Problem 8.3 Identify critical shaft section from torque and bending moment diagrams.

Sample Problem 8.3 Calculate minimum allowable shaft diameter. For a solid circular shaft,

Stresses Under Combined Loadings Wish to determine stresses in slender structural members subjected to arbitrary loadings. Pass section through points of interest. Determine force-couple system at centroid of section required to maintain equilibrium. System of internal forces consist of three force components and three couple vectors. Determine stress distribution by applying the superposition principle.

Stresses Under Combined Loadings Axial force and in-plane couple vectors contribute to normal stress distribution in the section. Shear force components and twisting couple contribute to shearing stress distribution in the section.

Stresses Under Combined Loadings Normal and shearing stresses are used to determine principal stresses, maximum shearing stress and orientation of principal planes. Analysis is valid only to extent that conditions of applicability of superposition principle and Saint-Venant’s principle are met.

Sample Problem 8.5 SOLUTION: Determine internal forces in Section EFG. Evaluate normal stress at H. Evaluate shearing stress at H. Calculate principal stresses and maximum shearing stress. Determine principal planes. Three forces are applied to a short steel post as shown. Determine the principle stresses, principal planes and maximum shearing stress at point H.

Sample Problem 8.5 SOLUTION: Determine internal forces in Section EFG. Note: Section properties,

Sample Problem 8.5 Evaluate normal stress at H. Evaluate shearing stress at H.

Sample Problem 8.5 Calculate principal stresses and maximum shearing stress. Determine principal planes.