Power Transmission Devices

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Presentation transcript:

Power Transmission Devices Belt drive, chain drive, gear drive

BELT DRIVES Selection of the Belt Drive: The belts or ropes are used to transmit power from one shaft to another by means of pulleys which rotate at the same speed or at different speeds. The amount of power transmitted depends upon the following factors: The velocity of the belt. The tension under which the belt is placed on the pulley. The arc of contact between the belt and the smaller pulley The condition under which the belt is used. The material of the belt used. Selection of the Belt Drive: 1. Speed of the driving and driven shafts. 2. Speed reduction ratio 3. Power to be transmitted 4. Centre distance between the shafts. 5. Positive drive requirements. 6. Shaft layout. 7. Space available. 8. Service conditions.

Types of Belt Drives Light Drives: used to transmit small powers at belt speeds up to about 10 m/s in agricultural machines and small machine tools. Medium Drives: Used to transmit medium power at belt speeds over 10 m/s but up to 22 m/s as in machine tools. Heavy Drives: Used to transmit large powers at belt speed above 22 m/s as in compressor & generators.

Types of Belt [According to Shape] Flat Belt : used in factories and workshops, where a moderate amount of power is to be transmitted, from one pulley to another when two pulleys are not more than 8 m apart. Circular or Rope Belt : used in factories and workshops, where a greater amount of power is to be transmitted, from one pulley to another when two pulleys are not more than 8 m apart. e.g. Crane V-Belt : used in factories and workshops, where a moderate amount of power is to be transmitted, from one pulley to another when two pulleys are very near to each other. Timing Belt : They are toothed belts which transmit power by means of teeth rather than friction. Hence there is no slip occurring in these types of belts. They need toothed wheels. e.g. CNC m/c, Automobiles

Types of Belt [According to Materials] Leather Belt : Leather belts are made from 1.2 m to 1.5 m long strip cut from either side of the back bone of the top grade steer hide. The leather may be oak- tanned and Chrome tanned. Leather belts are used in steam & oil condition. No. of layers: Single, Double, Triple ply belts. Rubber belt : These are made from layers of fabric impregnated with rubber composition. They can not withstand in hot, oily and greasy conditions. They are very flexible and can be made endless. They are used in saw mills, paper mills etc. Cotton or fabric belt : These belts are made from folding canvas or cotton duck. They are impregnated with linseed oil to make water proof. They are suitable in warm climates, in damp atmosphere. They are used in form machinery, belt conveyor etc. i.e. Flooring mills

Types of Belt Drive [According to its Arrangement] The power from one pulley to another can be transmitted by different arrangement of the belts. Open Belt Drive : It is used, when shafts are arranged parallel and rotating in the same direction, In this case, the driver A pulls the belt from one side (i.e. lower side) and delivers it to the other side (j,e. upper side). Thus the tension in the lower side belt will be more than that in the upper side belt. Hence lower side belt is known as tight side, whereas the upper belt is known as slack side,

Types of Belt Drive [According to its Arrangement] Cross Belt Drive : This belt drive is used when shaft are arranged parallel and rotating in the opposite direction. A crossed belt drive can transmit more power than open belt drive, as the angle of wrap is more. However, the belt has to bend in two different planes and it wears out more.

Types of Belt Drive [According to its Arrangement] Quarter Turn Belt Drive : The quarter turn drive always known as right angle belt drive, is used with shafts arranged at right angles and rotating in one definite direction. In order to prevent the belt from leaving the pulley, the width of the face of the pulley should be greater or equal to 1.4 b, where b- is the width of the belt. when the reversible motion is desired, then a quarter turn belt drive with guide pulley.

Types of Belt Drive [According to its Arrangement] Belt Drive with idler Pulleys : A belt drive with an idler pulley, used with shafts arrangement parallel and when an open belt drive can not be used due to small angle of contact on the smaller pulley. This type of drive is provided to obtain in high velocity ratio and when the required belt tension cannot be obtained by other means. When it is desired to transmit motion from one shaft to several shafts, all arranged in parallel, a belt drive with many ideal pulleys can be employed. In conveyer system to avoid slackness of the belt, idler pulleys are used.

Types of Belt Drive [According to its Arrangement] Compound Belt Drive : It is used to transmit power from one shaft to another through a number of pulleys.

Types of Belt Drive [According to its Arrangement] Stepped or Cone Pulley Drive : A stepped or cone pulley drive, used for changing the speed of the driven shaft while the main or driving shaft runs at constant speed. This is accomplished by shifting the belt from one part of the steps to the another.

Velocity ratio It is the ratio between the velocities of the driver and the follower or driven