Basic Principles of Coordinate Measuring machines

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Presentation transcript:

Basic Principles of Coordinate Measuring machines www.aaamir69930.blogfa.com

Coordinate Measuring Machines - Model www.aaamir69930.blogfa.com

Types of CMM www.aaamir69930.blogfa.com Fixed Table Cantilever Coordinate Measuring Machine Moving Bridge Coordinate Measuring Machine www.aaamir69930.blogfa.com

Types of CMM www.aaamir69930.blogfa.com Fixed Bridge Coordinate Measuring Machine Column Coordinate Measuring Machine www.aaamir69930.blogfa.com

Types of CMM www.aaamir69930.blogfa.com Moving Ram Horizontal Arm Coordinate Measuring Machine Moving Table Horizontal Arm Coordinate Measuring Machine www.aaamir69930.blogfa.com

Types of CMM www.aaamir69930.blogfa.com Gantry Coordinate Measuring Machine L-shaped Bridge Coordinate Measuring Machine www.aaamir69930.blogfa.com

Types of CMM www.aaamir69930.blogfa.com Fixed Table Horizontal Arm Coordinate Measuring Machine Moving Table Cantilever Arm Coordinate Measuring Machine www.aaamir69930.blogfa.com

Probe Systems www.aaamir69930.blogfa.com Kinematic touch trigger probe Switching probe system Continuous measuring probe system www.aaamir69930.blogfa.com

Proximity Sensor y x A x = 0.5 y tan(A) www.aaamir69930.blogfa.com sensing array x y A x = 0.5 y tan(A) www.aaamir69930.blogfa.com

Diffracto Non-contact Laser Probe SURFACE Measuring Range Laser Light Source Digital Solid-state sensor Lens 30o www.aaamir69930.blogfa.com

Automatic Axis Alignment Xw, Yw, Zw – Work piece related coordinate system XM, YM, ZM – Machine related coordinate system www.aaamir69930.blogfa.com

Measurement with a CMM Step 1: Calibration of the stylus or probe tip with respect to the probe head reference point using a calibrated ball. Step 2: Metrological determination of the work piece position in the measuring machine-related coordinated system. Step 3: Measurement of the surface points on the work piece in the measuring machine-related coordinate system. Step 4: Evaluation of the geometric parameters of the work piece Step 5: Representation of the measurement results after coordinate transformation into the work piece related coordinate system. www.aaamir69930.blogfa.com

Basic Geometric elements Circle: Requires 3 points for measurement: By measuring 4 (up to 50) or more points form deviation is determined Plane: Planar measurements require 4 or more points for form. The intersection of Planes 2 and 3 generate Line 5; Point 6 is the intersection of Plane 4 and Line 5 Cylinder: To define a cylinder, 5 points are necessary. Calculations provide its axis and diameter. The intersection of the Cylinder 7 and Plane 4 is Line 8. Cone: The cone (or taper) requires at least 6 points for definition. Calculations determine the cone’s included angle and its axis in space. Sphere: The location of a sphere is found by measuring 4 points is also calculated. www.aaamir69930.blogfa.com

Calculated Solution - Distance www.aaamir69930.blogfa.com

Calculated Solution - Distance www.aaamir69930.blogfa.com

Calculated Solutions - Angle www.aaamir69930.blogfa.com

Calculated Solutions - Plane www.aaamir69930.blogfa.com

Calculated Solutions - Circle www.aaamir69930.blogfa.com

Calculated Solutions - Cylinder www.aaamir69930.blogfa.com

Calculated Solutions - Sphere www.aaamir69930.blogfa.com

Calculated Solutions - Cone www.aaamir69930.blogfa.com

Data flow between CAD/CAM system and CMM www.aaamir69930.blogfa.com

Volume/Variety Options for Inspection Equipment www.aaamir69930.blogfa.com

Schematic Diagram of an FIS www.aaamir69930.blogfa.com

Distribution of points on a lobed circle www.aaamir69930.blogfa.com

Example of insufficient sampling Insufficient sampling of a high-frequency component results in a low-frequency alias www.aaamir69930.blogfa.com

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Minimum form error that could be detected by certain number of points on certain lobes www.aaamir69930.blogfa.com

% Lobe Amplitude Detected 100.0 www.aaamir69930.blogfa.com