1 Chelmsford Amateur Radio Society Intermediate Licence Course Carl Thomson G3PEM Slide Set 12: v1.1 16-Jun-2007 (10) Soldering Chelmsford Amateur Radio.

Slides:

Advertisements

Similar presentations

Soldering & Circuit Fabrication

Advertisements

Intermediate Course 23/08/2014. This week.. Introduction to Intermediate Course Safety Soldering Construction of Simple DC Circuit.

Trade of Plumbing – Phase 2 Module 2 – Unit 6 Module 2: Domestic Hot and Cold Water Service Unit 6 – Soldering Duration – 32 Hours.

Lesson 14 Soldering. What is soldering? Soldering is a method of applying an alloy, of lower melting point, to join metal parts together. Soldering can.

1 HVACR316 – Piping Torches, Tanks, and Tips. 2 Soldering Basics Soldering is a process used to join piping and tubing to fittings. It is used primarily.

Placing & Soldering Components Electronics 1 CVHS.

Soldering Basics. 2 Overview  Introduction Definition Equipment  Procedure Preparation Execution Finishing  Specific Techniques Desoldering Tinning.

Today’s Objectives: Soldering Soldering is non-trivial, especially surface mount components Soldering is non-trivial, especially surface mount components.

UNIT: Oxy-Acetylene; Welding, Brazing, Cutting and Heating

Brazing is a metal-joining process. Brazing is when a filler metal or alloy is heated to its melting temperature above 450 °C.°C It is then distributed.

Silver Brazed Stainless Steel Cable Presented by: Erik Clark Tim Flynn Tony Foster Peter Jones Brian Martel Ried Snyder.

Welding Basics Manufacturing Technology HPEDSB.

1 REFRIGERATION FUNDAMENTALS HVAC/R. 2 SOLDERING & BRAZING When and why; –When an A/C or refrigeration system is entered, it must be properly sealed –Although.

Soldering 101 A Really HOT Topic. Soldering The process of making an electrical connection by melting low-temperature metal alloys around component leads.

1 Aerospace Soldering & Electronic Assembly Techniques Randall Pearl.

EET Survey of Electronics Chapter 6 – Electric Connections.

Soldering Basics. Ground rules for soldering Rule 1: Irons get hot. Be safe. Rule 2: You need to wet your sponge. This wet sponge is used to clean the.

Intermediate Course (10) Soldering Karl Davies East Kent Radio Society EKRS 1.

Joining Metals Learning Intention: understand the processes of soldering, brazing, welding, riveting/pop riveting.

Surface Mount Device Soldering Materials by Linz Craig.

1 DemoSat Soldering DemoSat Training Boulder, Colorado December 7, 2002.

Colorado Space Grant Consortium Soldering 101. Caution: - Soldering is dangerous if not respected - Be mindful of where you are and where the soldering.

Soldering & The Tinning Process

Introduction to Soldering

Plated Through Hole Soldering Materials by Lindsay Craig.

1 Chelmsford Amateur Radio Society Intermediate Licence Course Carl Thomson G3PEM Slide Set 12 (10) Soldering Chelmsford Amateur Radio Society Intermediate.

CS 3651 – Prototyping Intelligent Appliances Home Soldering Georgia Institute of Technology.

Residential Plumbing Where does the water in your home come from and where does it go?

PRACTICAL ELECTRONICS MASTERCLASS (Mr Bell) 1. Basic Electronic Components These components will be discussed further during the course, also have a look.

1 Chelmsford Amateur Radio Society Intermediate Licence Course Christopher Chapman G0IPU Slide Set 2: v Apr-2009 (9) Safety Chelmsford Amateur Radio.

Handout from Clinic Conducted by Bernard Kempinski at several NMRA conventions

Soldering. Soldering Tools Soldering Iron Soldering Iron Care & Maintenance Tinning Process Good Solder Connections Bad Solder Connections De-Solder Process:

-Attaching metal with solder -Adhesion -Alloy of lead & tin- used in soft soldering- low melting point.

WHAT IS SOLDERING? Soldering is the process of joining metal leads, creating a mechanical and electrical bond.

Soldering & Brazing ALWAYS USE LEAD FREE SOLDER!!!!

Brazing Metals Quiz Steel to Steel Copper To Copper Aluminium to Aluminium Brass To Brass 1.Brazing is used to join which two metals?

Introduction to Soldering

Soldering Dennis Yuan Fall What is it for? Making good conductive contact between a component and the PCB Through-hole parts Surface mount parts.

1 HVACR316 - Piping Torches, Tips, Tanks Torches, Tips, Tanks.

Metalsmithing Equipment and Safety. Definitions Annealing - a heat treatment wherein a material is altered, causing changes in its properties such as.

1 HVACR316 - Piping Fundamentals of Refrigeration Soldering and Brazing Fundamentals of Refrigeration Soldering and Brazing.

Example 1: Metals are strong and easily shaped. Example 2: Many substances form brittle crystals which dissolve easily in water.

SOLDERING is the process of bonding together two or more metal parts with a thin alloy or soldering lead. Soldering is accomplished by heating the metals.

FRICTION WELDING. Friction Welding Friction Welding is a Solid State Welding process, in which two cylindrical parts are brought in contact by a friction.

Wire repairs. Connecting Wires  Very quick but...  Will it last?  Is this a professional job?  Would you pay a technician $75 per hour for this?

Center for Advanced Research and Technology Electronics Technology Lab

MAKE: AN ELECTRONICS WORKSHOP

Flux Cored Arc Welding (FCAW)

1 Brazing and Braze Welding TSM 233 Unit 4. TSM 233 Metallurgy and Welding Processes What is brazing? Bond materials melts above 840 degrees F. As in.

 Brazing may be define as a techniques of joining two similar or dissimilar materials by additional of special filler metal.

Joining Techniques Continued.... Fusing Fusing is the process whereby two or more materials are joined by either: 1.Heating them until they melt and run.

Soldering Basics.

Introduction to Soldering

Vocabulary Tinning Wetting Surface tension Flow.

Introduction to Soldering (PCB Bread boards)

Forge Welding Welding Technology/ 3.6 Forge Welding.

Soldering Technique.

Fault detection Lecture (1).

Electronics Soldering Basics

Different from welding: 1-no diffusion takes place 2-filler metal is used to produce a strong bond 3- require lower temperatures than fusion welding.

Soldering & The Tinning Process

Captain Matt Audette Jan

(Rhymes with Doddering)

Placing & Soldering Components

Basic Skills Soldering Class

Brazing Metals Quiz.

Soldering: Methods, Tips, and Applications

By Gerry Crenshaw WD4BIS

Presentation transcript:

1 Chelmsford Amateur Radio Society Intermediate Licence Course Carl Thomson G3PEM Slide Set 12: v Jun-2007 (10) Soldering Chelmsford Amateur Radio Society Intermediate Course (10) Soldering

2 Chelmsford Amateur Radio Society Intermediate Licence Course Carl Thomson G3PEM Slide Set 12: v Jun-2007 (10) Soldering Soldering The accepted definition of soldering is:- The joining of metals using a filler material of a lower melting point than that of the parent metals to be joined. Note that some metals are easier to solder than others:- Tin, Copper and Brass are far easier to solder than Steel or Aluminium

3 Chelmsford Amateur Radio Society Intermediate Licence Course Carl Thomson G3PEM Slide Set 12: v Jun-2007 (10) Soldering Soldering Procedure The secret of a good solder joint is clean, clean and clean again. A solder joint is produced by:- 1) First thoroughly cleaning both surfaces to be joined. 2) Tin both surfaces. 3) Mechanical fix the components together. 4) Then apply heat to the joint and bring the solder to the joint. Ensure Soldering Iron tips are tinned or ‘wetted’ just beforehand to help transfer the heat

4 Chelmsford Amateur Radio Society Intermediate Licence Course Carl Thomson G3PEM Slide Set 12: v Jun-2007 (10) Soldering Solders Traditional Solder is an amalgam of Tin and Lead. The percentage of each of these materials defines the use for the solder %Tin %LeadUse 60 40Good for all electrical and mechanical work 45 55Very liquid used in plumbing 50 32Low melt solder for white-metal casings Plumbers solder is not suitable for electrical work Modern Lead Free solders need higher temperatures and greater care is needed

5 Chelmsford Amateur Radio Society Intermediate Licence Course Carl Thomson G3PEM Slide Set 12: v Jun-2007 (10) Soldering Solder Types Solder comes in many forms:- A solder stick with separate flux Solder Pastes good for joints outside, easy to use Multi-core solder is the usual form for electrical work Flux is present in many solders to remove surface Oxide layers and assist solder flow

6 Chelmsford Amateur Radio Society Intermediate Licence Course Carl Thomson G3PEM Slide Set 12: v Jun-2007 (10) Soldering Multicore Solder Flux Solder

7 Chelmsford Amateur Radio Society Intermediate Licence Course Carl Thomson G3PEM Slide Set 12: v Jun-2007 (10) Soldering Solder Joints BAD JOINT: TOO MUCH SOLDER BAD JOINT: TOO LITTLE SOLDER SOLDER TAG DIRT WIRE SOLDER TAG GOOD JOINT: OUTLINE OF WIRE SHOWING THROUGH SOLDER

8 Chelmsford Amateur Radio Society Intermediate Licence Course Carl Thomson G3PEM Slide Set 12: v Jun-2007 (10) Soldering Soldering Safety Remember:- Use soldering-iron stands to prevent accidental contact with the hot bit of the iron when not in use. Soldering work benches must be well ventilated to avoid inhalation of solder fumes. Always use eye protection when soldering to prevent solder or boiling flux from splashing into the eyes.