Team Members Stefan Enjem – ISE Joe Van Hofwegen - ISE Young Lee - ISE Joe Pecht - ME Walter Freitag - ME Jason Zion - ME Luis Garcia - EE IE MEEE

Hydraulic Fan Motors Who uses them? Why are they used? How are they built?

Needs Assessment QPH (9) 4 to 6% Increase in Production 2 year payback Safety and Quality

Organization Scope and Resource Distribution Work Breakdown Structure Scheduling Gantt Chart Communication Yahoo Web Group

Deliverables Standardized Procedures Preventative Maintenance Set Production Guidelines Fix Problematic Stations End of Line Tester Efficiency Identify improved system configurations

Organizational Structure Project Manager Stefan Enjem Procedures Jason Zion Simulation Joe VH Problem Stations Joe Pecht Controls Luis Garcia Data Analysis Young Lee EOLT Walter Freitag

Data Collection and Analysis Data Collection Motor Counters EOLT Data Sheets Cycle Time Historical Data

Bottleneck Identification Histogram shows major sources of backup

Micro-stop Micro stop = Downtime of less than 5 minutes

Industrial Standards Clean Room Certified Class 100,000 QS 9000 Quality standard TS Valeo Union Standard 423 minutes per shift Ergonomic Guidelines

Detailed Procedures Standard Procedures Worker Rotation Failure Response Plan

Manual Stations Current Problems Concept for Improvements Expected Improvements Station 90 Station 160

Preventative Maintenance Creation of a Preventative Maintenance Schedule

Station 210 Current Problems Camera for Optical Test Leak Test Connectors

Concepts for Improvement –Mirror –PM on Rubber Connectors Expected Improvements –Reduction in Downtime Rubber Connectors Station 210

End of Line Tester Function Current Problems Feasibility of Concepts

Mounting Concept Linear Slide Mount

Mating Concept Modified Assembly Cell Balancer

Technical Analysis FEA Air Cylinder Sizing Expected Improvements

Arena Simulation – Our Test Plan Analyze system as a whole Identify optimal system configuration and alternatives Using pallets, conveyor speed, queue sizes Justify Improvements

Cost Analysis of Total System Estimated Cost Analysis Net Present Value

Future of Project Engineering Models Head start Simulation Stations Detailed Design Meet the Goal

Backup - Bill of Materials

Backup - Regression

Backup – Bottleneck Rank Bottleneck Ranks RankStationAvg Cycle Time 1EOL A A B B B B A B A A A B B A

Backup - WBS

Backup –Gantt Chart

Backup – Counter Data